Figures Used; Putting Into Operation; Bending The Flexible Torch Body (Optional), Fig - Abicor Binzel ABITIG Little Originalbetriebsanleitung

4 Putting into operation

Tab. 2 Liquid cooling specifications/cable assembly specifications
Liquid cooling specifications
Flow pressure
Min. 2.5 bar/max. 3.5 bar
All specifications relate to 4 m and 8 m cable assemblies.
Tab. 3 Product-specific welding torch data (EN 60974-7)
Type Type of
cooling
9 Air
17 Air
90
Air
150 Air
24 G Air
20
Liquid
25 Liquid
180 W Liquid
260 W
Liquid
24 W Liquid
1Pursuant to EN 60974-7, the alternating current (AC) must be specified with 70% of the tested direct current (DC).
3.2

Figures used

All figures can be found at the start of this document.
4 Putting into operation
WARNING
Electric shock due to touching live components
Touching live equipment parts may result in potentially fatal electric shocks.
► Only hold and move the welding torch using the intended handle piece.
WARNING
Electric shock due to damaged or improperly installed components
Damaged or improperly installed components may result in potentially fatal electric shocks. Components include: Welding torch, cable assembly, spare parts,
wear parts.
► Inspect all components prior to each use and check that all connections are duly installed and undamaged.
► Clean soiled components immediately.
► Replace damaged components immediately.
► Damaged, deformed or worn components must only be replaced by an electrician who has been trained by ABICOR BINZEL.
Perform the following activities prior to every use:
1 Inspect, clean and, if necessary, replace the welding torch.
2 Inspect, clean and, if necessary, replace the spare and wear parts.
4.1

Bending the flexible torch body (optional), Fig. 2

To extend the torch head's service life, please use the recommended
technique:
Type of cooling
Air-cooled
Liquid-cooled
Bending back to the initial position is classed as a bending cycle.
4.2 Preparing the welding torch for cable assembly installation
1 Switch off the welding power source and pull out the mains plug.
2 Close off the gas supply.
EN - 30
Load Duty cycle
1
DC AC
[A] [A] [%]
110 80 35
140 100 35
90 60 35
140 100 35
110 80 35
220 150 100
200 140 100
180 130 100
240 170 100
140 100 100
Bending cycle
80 times
50 times
Cable assembly specifications
Cooling unit power
For further information regarding the available cable assembly designs and
performance data, please refer to the current order documentation.
Electrode Ø Gas flow rate
[mm] [l/min]
0,5–1,6 5–12
0,5–2,4 7–15
1,0–2,4 5–12
1,0–2,4 5–12
0,5–1,6 5–12
0,5–3,2 8–22
0,5–3,2 8–22
1,0–3,2 7–18
1,0–3,2 7–18
0,5–2,4 7–15
3 Inspect, clean and, if necessary, replace the cable assembly.
► Perform all the steps in the specified order.
► Support the torch head with the thumbs at this point (2) when
bending (1).
Max. bending angle
45°
45°
3 Switch off the coolant circuit.
®
ABITIG Little
Min. 800 W
Cooling
Supply temp. Flow
Max. Min.
°C l/min
50 0,7
50 0,7
50 0,7
50 0,7
50 0,7
Min. bending radius [mm]
25.0
25.0