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1.1 Used symbols ......................................................... 4
1.2 Structure of safety notes .......................................... 4
2
regulations
2.1 General safety instructions ....................................... 4
2.2 Operating regulations ............................................. 6
2.2.1
Intended use ..................................................... 6
2.2.2 Controlling the machine through software ........... 6
2.2.3 Maintenance and cleaning .................................. 6
2.2.4 Spindle ............................................................. 6
2.2.5 Unattended operation ........................................ 6
2.2.6 Transportation and storage ................................. 7
3
3.1 Connection panel ................................................... 8
3.2 Working chamber door ........................................... 8
3.3 Working chamber ................................................... 9
3.4 Air extraction concept ............................................. 9
3.5 Manufacturing software and CAM computer ............. 9
3.6 Sound emission ...................................................... 9
4
4.1 Checking the scope of delivery............................... 11
4.2 Choosing the installation site ................................. 11
4.3 Machine installation (scheme) ............................... 12
4.4 Installing the pneumatics ...................................... 13
4.4.1
Overview service unit ....................................... 13
4.4.2 Mounting the service unit on the Machine ......... 13
4.5 Installing the air extraction system ......................... 15
4.5.1
Requirements for the suction device .................. 15
4.5.2 Installing the suction device .............................. 15
hose connection .............................................. 15
4.5.4 Installing the switching unit ............................. 16
4.6 Establishing the electric connection ....................... 16
4.7 Connecting the CAM computer .............................. 16
4.8 Testing the machine ............................................. 17
5
5.1 Starting up the machine ....................................... 18
5.2 Job execution overview ......................................... 18
5.3 Inserting / changing tools ...................................... 18
5.4 Mounting and removing blanks ............................. 20
5.4.1
Mounting discs ................................................ 20
Contents
4
5.5 Executing jobs ...................................................... 20
5.6 Interrupting the job execution ............................... 20
4
6
6.1 Definition of wear parts ......................................... 23
6.2 Maintenance table ................................................ 23
6.3 Inspection ............................................................ 24
8
6.5 Cleaning the collet chuck ...................................... 24
6.6 Checking the hoses, cables and connections ........... 26
6.7 Cleaning the housing ............................................ 26
6.8 Checking the service unit ...................................... 26
6.9 Exchanging the main fuse ..................................... 27
11
6.10 Calibrating the axes .............................................. 27
6.11 Replacing the tool magazine inserts ....................... 28
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8
18
Original Operating Instructions: K4 edition
Document version: E - 02/2020
5.4.2 Removing discs ................................................ 20
5.7.1
interruption .................................................... 20
5.7.3 How to proceed in case of a tool breakage .......... 21
5.7.4 Procedure in case of a power failure ................... 21
6.8.1
cartridge ......................................................... 27
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29
30
33
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