Troubleshooting Guide - FILL-RITE RD Serie Installations- Und Bedienungsanleitung

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Troubleshooting Guide

This Troubleshooting Guide provides basic diagnostic assistance. If you have further questions, contact Fill-Rite Technical Support
email at FillRiteTech@fillrite.com (M-F, 8 AM – 5 PM ET).
DO NOT open or attempt to repair the motor on your Fill-Rite pump. Return it to the place of purchase for service.
Opening the motor case will compromise the integrity of the Explosion Proof construction and void any existing
warranty, approvals, and certifications (i.e.: ATEX, UL listing, CE, etc.).
Disconnect all power prior to performing any service or maintenance. Failure to disconnect the power may cause
electrical shock, or unexpected starting of the motor, resulting in injury or death.
Symptom
Pump will not prime Suction line problem
Vanes sticking
Excessive rotor, vane, rotor cover, or
housing wear
Inlet/Outlet blocked
Vapor Lock
Power connections reversed.
Low capacity Excessive dirt in screen
Suction line problem
Excessive rotor, vane, rotor cover,
or housing wear
Hose or nozzle damage
Low fluid level
Incorrect voltage
Vanes sticking
Wiring problem
Motor problem
Motor stalls / fuse Short in wiring
blows
Excess rotor or vane wear
Pump rotor lock-up
Debris in pump cavity
Components swell from pumping
water
Fluid leakage Bad o-ring gasket
Bad shaft seal
Incompatible fluid
Loose fasteners
Inadequate plumbing seals
Pump hums but will Motor failure
not operate
fillrite.com
RD SERIES FUEL TRANSFER PUMPS
Cause
Check suction line for leaks or restrictions; it may be too small in diameter, too long, not air
tight, or too low vertically.
Check vanes for nicks, damage, obstructions, or excess wear. Replace as necessary.
Inspect rotor, vanes, rotor cover, and housing for excess wear; replace as necessary.
Check pump, hose, nozzle, and filter / strainer for blockage.
Reduce vertical and horizontal distance from pump to liquid.
Correct power connections.
Remove and clean screen.
Check suction line for leaks or restrictions; it may be too small in diameter, too long, not air
tight, or too low vertically.
Inspect rotor, vanes, rotor cover, and housing for excess wear; replace as necessary.
Replace hose or nozzle.
Refill tank.
Check incoming line voltage while pump is running.
Check vanes for nicks, damage, obstructions, or excess wear. Replace as necessary.
Check for loose connections.
Return to place of purchase.
Inspect electrical cable for shorts and replace as necessary.
Check vanes for nicks, damage, obstructions, or excess wear. Replace as necessary.
Clean and inspect rotor and vanes.
Clean debris from pump cavity.
Let pump dry completely.
Check all o-rings.
Return to place of purchase.
Refer to wetted parts list (page 10).
Tighten fasteners.
Reseal plumbing connections.
Return to place of purchase.
INSTALLATION AND OPERATION MANUAL
at 1 (800) 720-5192 or via
Solution
8