Troubleshooting - FILL-RITE 300V series Gebrauchsaneisung Und Sicherheitsvorschriften

PROBLEM POSSIBLE CA USE
Pump w on't prime 1. Suc tion line problem
2. By pas s v alv e open
3. V anes s tic king
4. Gas ket leakage
5. Ex c es s iv e rotor or v ane w ear
6. Outlet bloc ked
7. V apor Loc k
Pump hums but 1. Dirt in pump c av ity
w ill not operate 2. Motor f ailure
3. Broken key
Low c apac ity 1. Ex c es s iv e dirt in s c reen
2. Suc tion line problem
3. By pas s v alv e s tic king
4. V anes s tic king
5. Ex c es s iv e rotor or v ane w ear
6. Hos e or noz z le damage
7. Plugged f ilter
8. Low f luid lev el
Pump runs s low ly 1. Inc orrec t v oltage
2. V anes s tic king
3. Wiring problem
4. Motor problem
Motor s talls 1. By pas s v alv e s tic king
2. Low v oltage
3. Ex c es s iv e rotor or v ane w ear
4. Debris in pump c av ity
Motor ov erheats 1. Pumping high v is c os ity f luids
2. Clogged s c reen
3. Res tric ted s uc tion pipe
4. Motor f ailure
5. Pump rotor loc k-up
Motor w ill not turn on 1. No pow er
2. Sw itc h f ailure
3. Motor f ailure
4. Thermal protec tor f ailure
5. Inc orrec t/loos e w iring
Fluid leakage 1. Bad o-ring gas ket
2. Dirty s haf t s eal
3. Bad s haf t s eal
4. Inc ompatible f luid
5. Loos e f as teners
Figure 4. WIRE DIAGRAM
Series FR300V,FR301V,FR310V,FR311V
115 VOLT WIRE DIAGRAM
ORANGE
AUX.*
BLACK
AC
WHITE
NEUTRAL
GREEN
GROUND

TROUBLESHOOTING

*WARNING: AUX. WIRE (orange) IS A LIVE WIRE!
The AUX. lead wire is insulated and enclosed when
shipped. Do not connect this wire without first verifying
the 'ON' line voltage of the wire for compatibility to the
equipment to be installed. Maximum amperage on wire
is 1 ampere. The wire must be insulated and enclosed in
the junction box if not used.
MOTOR
4 4 4 4
SOLUTION
Chec k f or leaks in s uc tion line
Remov e and ins pec t v alv e; mus t mov e f reely & be f ree of debris
Chec k v anes and s lots f or nic ks , burrs and w ear
Tighten c ov ers and joints
Chec k rotor & v anes f or ex c es s iv e w ear or damage
Chec k pump outlet, hos e, noz z le & f ilter f or bloc kage
Reduc e v ertic al and horiz ontal dis tanc e f rom pump to liquid;
Remov e automatic noz z le
Clean out pump c av ity
Return to plac e of purc has e
Remov e all debris & replac e key
Remov e and c lean s c reen
Chec k s uc tion line f or leaks or res tric tions ; it may be too
s mall, too long or not airtight
Remov e and ins pec t v alv e; mus t mov e f reely & be f ree of debris
Chec k v anes and s lots f or w ear
Chec k rotor & v anes f or ex c es s iv e w ear or damage
Replac e hos e or noz z le
Replac e f ilter
Fill tank
Chec k inc oming line v oltage w hile pump is running
Chec k v anes and s lots f or nic ks , burrs and w ear
Chec k f or loos e c onnec tions
Return to plac e of purc has e
Remov e and ins pec t v alv e; mus t mov e f reely & be f ree of debris
Chec k inc oming line v oltage w hile pump is running
Chec k rotor & v anes f or ex c es s iv e w ear or damage
Clean pump c av ity
Thes e f luids c an only be pumped f or s hort periods of time
(les s than 30 minutes duty c y c le)
Remov e and c lean s c reen
Remov e and c lean pipe
Return to plac e of purc has e
Clean and c hec k pump rotor and v anes
Chec k inc oming pow er
Return to plac e of purc has e
Return to plac e of purc has e
Return to plac e of purc has e
Chec k w iring
Chec k all o-ring gas kets
Clean s eal & s eal c av ity
Replac e s eal
Ref er w etted parts lis t to f luid manuf ac turer
Tighten f as teners
230 VOLT WIRE DIAGRAM
ORANGE
AUX.*
BLACK
AC
WHITE
AC
GREEN
GROUND
MOTOR