Installation; Electrical Installation; Safety Instructions; Operational Area - Sumitomo Cyclo Drive 6000 Betriebsanleitung

With frequency inverter operated gear motors:
Ex
Check that the gear motor can be operated by a frequency inverter. The frequency inverter's parameters must be
set to prevent overloading of the gear box (see gear box model plate).

5.7 Installation

The drive must be installed so that it is easily accessible for any top up lubrication.
The fixing bolts must only be tightened firmly after a perfectly level, rigid, vibration-reducing base for the whole
installation area has been carefully made and after the drive has been aligned.
After approximately 4 weeks all fixing screws must be checked again to ensure they are tightened to the correct
torque.
If the drive is loaded up to the maximum output drive torque or the max. shear force, not only must the feet be
fixed with screws of strength category 8.8 but also additional positive locking connections (e.g. cylindrical pins
DIN 6325) must be provided.
Drives that are installed in the open air or under very unfavourable environmental conditions, e.g. dirt, dust,
splash water or heat, must be protected by a cover. If this is done the open air feed on the housing surface must
not be adversely affected. Oil check and drain screws as well as breathing filters must be freely accessible.
If there is the risk of electrochemical corrosion between the gearbox and the driven machine (combination of
different metals, such as cast iron/ stainless steel) use plastic intermediate layers (2 - 3 mm thick). Also fit screws
with plastic washers. Also earth the housing. Use earthing screws on the motor.
A corrosion-inhibiting version of the drive is available for use in moisture-prone areas or in the open air. Any paint
damage that occurs (e.g. on the bleed valve) must be touched up.
If the drive is painted or partially re-painted you must ensure that the bleed valve and the shaft seal rings are
masked carefully. After you have finished painting the adhesive strips must be removed.
Conditions for installing in an ATEX area
Ex
Ambient temperature: -10° . . . +40° C
Maximum self-heating at nominal rating: 60 K
Installation height < = 1000 m
Maximum drive speed: 1500 min -1
Short term maximum load: 200 % of the rated load torque
500 % shock overload is not permitted.

6. Electrical installation

6.1 Safety notes

Installation, connection and commissioning work as well as maintenance and repairs must only be carried out by
qualified experts.
Before any work starts on the motor or the gear motor but particularly before covers are taken off active parts,
the motor must be disconnected as prescribed.
The 5 safety rules as set out in DIN VDE 0105 must be obeyed.
These electric motors comply with the standards and regulations in force and meet the requirements of the Low
Voltage Directive 73/23/EWG.
Ex
The installation is subject to all regulations in force and must be done by qualified personnel.

6.2 Area of application

The motors are completely sealed and air-cooled. Standard protection type: IP 55 with IP 44 brake.
Ambient temperature: -10°C to +40°C
Installation height: < 1000 m
The coil is designed to be in insulation class F (150 °C). If operated properly the temperatures on the motor surface
may reach more than 100 °C. Do not touch. Temperature-sensitive parts must not be fixed on or rest against it.
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D6000_DEU_ENG_01_2010_2.0_991179
E-Mail: marktind@sce-cyclo.com
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Drive 6000 Operating Manual
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85229 Markt Indersdorf