11. Intrinsically safe components must be replaced.
12. Cabling:
Check that cabling will not be subject to wear, corrosion, excessive pressure,
vibration, sharp edges or any other adverse environmental effects. The check shall
also consider the effects of aging or continual vibration from sources such as
compressors or fans.
13. Detection of flammable refrigerants:
Under no circumstances shall potentially sources of ignition be used in the
searching for or detection of refrigerant leaks. A halide torch (or any other detector
using a naked flame) shall not be used.
Leak detection methods:
The following leak detection methods are deemed acceptable for systems
containing flammable refrigerants. Electronic leak detectors shall be used to detect
flammable refrigerants, but the sensitivity may not be adequate, or may need
re-calibration. (Detection equipment shall be calibrated in a refrigerant-free area.)
Ensure that the detector is not a potential source of ignition and is suitable for the
refrigerant used. Leak detection equipment shall be set at a percentage of the LFL
of the refrigerant and shall be calibrated to the refrigerant employed and the
appropriate percentage of gas (25 % maximum) is confirmed.
Leak detection fluids are suitable for use with most refrigerants but the use of
detergents containing chlorine shall be avoided as the chlorine may react with the
refrigerant and corrode the copper pipe-work. If a leak is suspected, all naked
flames shall be removed/ extinguished. If a leakage of refrigerant is found which
requires brazing, all the refrigerant shall be recovered from the system, or isolated
(by means of shut off valves) in a part of the system remote from the leak. Oxygen
free nitrogen (OFN) shall then be purged through the system both before and
during the brazing process.
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