HellermannTyton Autotool System 3080 Montageanleitung Seite 3

Assembly Instructions
Translation of the original instructions
Table of contents
1 Notes for the user . . . . . . . . . . . . . . . . . . . 4
1.1 Information about these instructions . . . 4
1.2 Information about the product . . . . . . . . 4
1.3 Warranty . . . . . . . . . . . . . . . . . . . . . . . . 4
1.4 Contact data . . . . . . . . . . . . . . . . . . . . . 4
1.5 Copyright and intellectual property rights 4
1.6 Keeping and dissemination of these
instructions. . . . . . . . . . . . . . . . . . . . . . . 4
1.7 Target group of these instructions . . . . . . 4
1.8 General information . . . . . . . . . . . . . . . . 4
1.9 Conventions adopted in these instructions 4
1.9.1 Classification of the precautionary notices 4
1.9.2 Other notational conventions . . . . . . . . . 4
2 Safety warnings . . . . . . . . . . . . . . . . . . . . 5
2.1 General power tool safety warnings . . . . 5
2.2 Intended use . . . . . . . . . . . . . . . . . . . . . 5
2.3 Misuse . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.4 Personnel qualification . . . . . . . . . . . . . . 5
2.4.1 Specialist personnel for operation . . . . . . 5
2.4.2 Specialist personnel for maintenance
and repair . . . . . . . . . . . . . . . . . . . . . . . . 5
2.4.3 Authorised person for low-voltage
electrical equipment . . . . . . . . . . . . . . . . 5
2.4.4 Authorised specialist for repair
and testing . . . . . . . . . . . . . . . . . . . . . . . 5
2.5 Underlying hazards associated with use of
the ATS3080 or the Bench mount kit
automatic 3080 . . . . . . . . . . . . . . . . . . . 5
2.5.1 Electricity and compressed air . . . . . . . . . 5
2.5.2 Cleanliness at the workplace . . . . . . . . . . 5
2.5.3 Spare parts and accessories . . . . . . . . . . 6
3 Functional description . . . . . . . . . . . . . . . . 6
3.1 ATS3080 . . . . . . . . . . . . . . . . . . . . . . . . 6
3.2 Power pack 3080 . . . . . . . . . . . . . . . . . . 6
3.3 Bench mount kit automatic 3080 . . . . . . 7
4 Transport, scope of supply, accessories and
storage . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
4.1 Transporting the device . . . . . . . . . . . . . 7
4.2 Scope of supply . . . . . . . . . . . . . . . . . . . 7
4.3 Accessories . . . . . . . . . . . . . . . . . . . . . . . 7
4.4 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . 7
4.5 Storage . . . . . . . . . . . . . . . . . . . . . . . . . 8
4.5.1 ATS3080 and Power pack 3080 . . . . . . . 8
Assembly instructions Bench mount kit automatic 3080 • 03-2017 • v02 • 102-01012
4.5.2 Strap and closures . . . . . . . . . . . . . . . . . 8
5 Installation . . . . . . . . . . . . . . . . . . . . . . . . 8
5.1 Installing Bench mount kit
automatic 3080 . . . . . . . . . . . . . . . . . . . 8
5.1.1 Setting up Bench mount kit
automatic 3080 . . . . . . . . . . . . . . . . . . . 8
5.1.2 ATS3080 insertion . . . . . . . . . . . . . . . . . 9
5.1.3 Adjusting the point-to-point path . . . . . . 9
5.1.4 Inserting the Power pack 3080 . . . . . . . . 9
5.1.5 Adjusting spikes . . . . . . . . . . . . . . . . . . 10
5.1.6 Connecting the ATS3080 and Bench
mount kit automatic 3080 . . . . . . . . . . 10
5.1.7 Inserting the BMK closure chain guide . 10
5.1.8 Inserting the closure reel . . . . . . . . . . . . 10
5.1.9 Inserting the strap reel . . . . . . . . . . . . . 11
5.2 Positioning . . . . . . . . . . . . . . . . . . . . . . 12
5.2.1 Positioning the material for bundling . . 12
5.2.2 Geometries of materials for bundling . . 12
5.3 Check of finished bindings . . . . . . . . . . 12
5.4 Sequence of movements in normal
operation . . . . . . . . . . . . . . . . . . . . . . . 12
5.4.1 Point-to-point path . . . . . . . . . . . . . . . . 13
5.4.2 Additional cylinder (optional) . . . . . . . . 13
6 Control unit . . . . . . . . . . . . . . . . . . . . . . . 13
6.1 Precondition . . . . . . . . . . . . . . . . . . . . . 13
6.2 Error messages . . . . . . . . . . . . . . . . . . . 13
6.3 Rectifying error . . . . . . . . . . . . . . . . . . . 13
7 Maintenance . . . . . . . . . . . . . . . . . . . . . . 13
7.1 Important notes . . . . . . . . . . . . . . . . . . 13
7.2 Spare parts . . . . . . . . . . . . . . . . . . . . . . 13
7.3 General maintenance activities . . . . . . . 13
7.4 Changing the strap reel . . . . . . . . . . . . 14
7.5 Changing the closure reel . . . . . . . . . . . 14
8 Technical data . . . . . . . . . . . . . . . . . . . . . 15
8.1 Interface overview, Power pack 3080 . . 15
8.2 Bench mount kit automatic 3080 . . . . . 16
8.3 Control boxes . . . . . . . . . . . . . . . . . . . . 17
8.3.1 Interface overview, control boxes . . . . . 17
8.3.2 Connector pinouts, control boxes . . . . . 17
8.4 Connection plan . . . . . . . . . . . . . . . . . . 18
8.5 Circuit diagram . . . . . . . . . . . . . . . . . . . 19
9 Declaration of conformity . . . . . . . . . . . . 20
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