Placing An Additional Hinge Adjacent To The First One; Placing The Hinges In The Door - Virutex FR1129T Gebrauchsanweisung

7.2 PLACING THE HINGES ON THE DOOR
FITTING THE DISTRIBUTOR TUBE
Fit hinge distribution tube K (Fig. 13) with stop reference J (Fig. 13)
facing downwards, into support G (Fig. 13) on the side of the support
marked "PUERTA DERECHA" (RIGHT HAND DOOR) MI (Fig. 13). Secure
it with pin G1 (Fig. 13).
MACHINE POSITION FOR THE FIRST RECESS
Loosen levers S (Fig. 13) and position the machine on the edge of the
door, with tube K (Fig. 13) towards the upper side of it.
Move the machine along the edge of the door up to stop J (Fig. 13)
touches the extreme upper part of it, and tighten the clamp vises to
the door using crank handles F (Fig. 13). Move base 2 of the machine
(Fig. 12 and 13) up to stops Y (Fig. 12), situated on either side of the
base, touch the heads of screws Z (Fig. 12). Secure levers S (Fig. 13)
once again in this position.
The position of screws Z (Fig. 12) with respect to stops Y (Fig. 12) provide
a 1.5 mm space in the hung door between the entrance face of the
door and the interior side of the rebate. If less space is required, screws
Z can be supplemented with washers of the required thickness.
ROUTING THE FIRST RECESS
Connect the machine to the mains. Push safety button X (Fig. 8), and
press the switch to start the machine.
By gradually pushing motor body 1 (Fig. 13), the cutter bit will make
an incision on the rebate to the depth of the previously adjusted hinge.
Secure the machine at this depth with knob U (Fig. 13).
Next, move the motor body lengthways and sideways, following the
outline of the template to obtain a recess for the whole shape of the
hinge.
Once the recess for the first hinge has been obtained, stop the machine
and loosen knob U (Fig.13).
CHANGING THE DISTRIBUTOR TUBE
Remove distributor tube K (Fig. 13) from support G (Fig. 13) and fit
it again to the same support. However this time place stop J (Fig. 13
and 14) facing upwards.
ROUTING THE SECOND AND THIRD RECESSES
Loosen both crank handles F (Fig. 13), releasing the pressure on the door
thickness, and slide the machine to the position of the second hinge.
The distance between hinges (Fig. 14) is obtained by positioning cen-
tering device M (Fig. 14) of hinge distributor tube K (Fig. 14) over the
lower part of the recess of the first hinge. This leaves the machine at
the exact distance required for carrying out the recess for the second
hinge. Secure the ensemble to the door with crank handles F (Fig. 14)
in the same way as the first hinge, and rout the recess. This process is
repeated to rout the third recess, positioning distributor tube K (Fig.
14) over the second hinge. The operation is repeated for the fourth if
working with tube 4 (Fig. 2) for 4 hinges.
8. PLACING HINGES WITH TEMPLATES ON LEFT-HAND DOORS
Ensure that the template and the distributor tube have been correctly
set up for working on left-hand doors, as explained in section 6, PRE-
PARING THE ROUTER
8.1 PLACING THE HINGES ON THE FRAME
The process to follow for routing the recesses is the same as that for
the frames for right-hand doors, the only difference being that su-
pport G (Fig. 5) must be used-marked MARCO IZQUIERDO (LEFT-HAND
FRAME)-as a reference for locating the first hinge in the frame and
for mounting distributor tube K in it. This is also used for successive
ones (Fig. 5).

8.2 PLACING THE HINGES IN THE DOOR

The process to follow for milling the recesses is the same as that for
the frames for right-opening doors, the only difference being that
support H (Fig. 5) must be used- marked MARCO IZQUIERDO (LEFT-
8
HAND FRAME)-for mounting distributor tube K, used for placing the
recesses (Fig. 5).
9. PLACING AN ADDITIONAL HINGE ADJACENT TO THE
FIRST ONE
In order to fit an additional hinge in place at a distance between centres
of 225 mm, remove the hinge distributor tube 3 or 4 (Fig. 2) from the
machine and mount the additional hinge position stop 10 (Fig. 2) on
the hinge distributor connector 5 (Fig. 2), on the side opposite from
stop J (Fig. 2).
After positioning stop J on the lower part of the recess of the first hinge,
the machine will be in position to route the recess of the additional
hinge either on the door or the frame.
10. MAKING RECESSES WITHOUT A TEMPLATE
You can follow this procedure to make rectangular recesses with a
maximum width of 70 mm and a maximum length of 161 mm using
a 16 mm diameter cutter bit. This application is the most usual for
hinge recesses on doors and frames.
The corners of the recesses retain radius R (Fig. 15a) of the cutter bit
used. With the optional accessory tool "90º Corner chisel 2945471"
(Fig. 15b), these can be easily re-cut to 90º.
Ensure that the fitting or regulation of the router and the preparation
of the distributor tube, explained in section 6, have been completed
before continuing.
ADJUSTING THE HEIGHT OF THE RECESS
The machine has stop rule M (Fig. 15), calibrated in millimeters from the
center outwards to the ends where the two stops A1 (Fig. 15) should
be placed, at a distance from the center equal to half the height of the
hinge less the radius of the cutter bit being used. For example; if you
plan to make the recess for a 100 mm high hinge with a 12 mm cutter
bit, stops A1 should be placed at 50 - 6 = 44 mm from the center.
On the upper part of base 2 (Fig. 17), there is another scale in milli-
meters scale the same as the stop rule, where you can see its position
at any time on index I1 (Fig. 17).
Template guide N (Fig. 7) is not needed for carrying out recesses wi-
thout templates. It is therefore better to remove it from the machine
by loosening the screws which secure it in N1 (Fig. 7).
ADJUSTING THE WIDTH OF THE RECESS
The width of the recess is obtained by regulating stop bolt B1 (Fig. 16).
To do so, follow these steps:
Loosen levers S (Fig. 16). Place the machine (Fig. 16) over the rebate of
the frame turning the indicator to "MARCO DERECHO" (RIGHT-HAND
FRAME) or "MARCO IZQUIERDO" (LEFT-HAND FRAME), depending on
the opening of the door, towards its upper part.
Tighten the clamp vises over the thickness of the door using crank
handles F (Fig. 16).
Move base 2 (Fig. 16) along the width of the rebate, until it aligns
with interior face T (Fig. 16). Secure the machine in this position using
levers S (Fig. 16).
Ensure that the machine is not connected to the mains. Place the cutter
bit touching the edge of the frame at cutting edge Q (Fig. 15). Using
knob U (Fig. 16), lock it into this position at distance X (Fig. 16) from
fixed stop B2 (Fig. 16), equivalent to the width of the recess desired.
The width limit will thus be adjusted.
POSITIONING THE MACHINE FOR MAKING RECESSES, ADJUSTING THE
DEPTH OF RECESS AND MOUNTING THE DISTRIBUTOR TUBE is done
just as if one was working with a template, as explained in sections
7 and 8 of this manual. When MAKING RECESSES, instead of moving
the motor body along the inside of the template, move it between the
lengthways and sideways stops dealt with in this section.
11. PLACING HINGES LEVEL WITH THE EXIT FACE, OR IN
FRAMES WITHOUT REBATE, WITH OR WITHOUT TEMPLATE
To place hinges in frames without rebates, or in frames with rebates
larger than the template that is available and/or in those where one