Further Assembly Steps; Completion - Novoferm NovoDock L530 Original-Montage- Und Betriebsanleitung

4.5.4 Installation condition EZ
NOTICE Malfunction due to damaged cables
• Do not crush the cables of the con-
trol unit located on the outside of
the dock leveller!
Fig. a , page A7. Insert the loading bridge into the
installation point in a way that the weld-on attach-
ments are positioned in the reinforcement. Ensure
that the dock leveller is not braced and that a lateral
clearance of 10 mm (+0/-2 mm) between frame and
dock leveller platform is maintained.
Fig. b , page A7. Align the dock leveller horizont-
ally. Make sure that the diagonal dimensions of the
loading bridge do not deviate by more than 2 mm.
Fig. c , page A8. Fix the frame of the loading
bridge to the substrate with suitable screws. Connect
the loading bridge to the reinforcement using welding
points.
Remove the transport locks on the dock leveller plat-
form.
4.6

Further assembly steps

4.6.1 Removing the transport lock of the lip
leveller
Fig. a , page A8. Disassemble the transport lugs.
For dock levellers with a lip leveller length of 500 mm,
remove the screws and retaining plates on both sides
on the lip leveller.
4.6.2 Test run
Fig. a , page A9. Insert the CEE plug of the control
unit into a socket. Carry out a test run of the dock lev-
eller (see assembly and operating instructions of the
control unit). In doing so, check all functions of the
dock leveller.
4.6.3 Inserting the maintenance support
Fig. a , page A9. Move the dock leveller to its up-
permost position. Switch off the main switch and se-
cure it against switch-on.
Insert the maintenance support first at the top and
then at the bottom into the receptacle on the dock
leveller.
Switch on the main switch. Lower the dock leveller.
Switch off the main switch and secure it against
switch-on.
4.6.4 Checking the hose connections
Check the hose connections on the three hydraulic
cylinders and on the hydraulic unit for tightness.
34 - EN
4.6.5 Connection to the control unit
Fig. a , page A10. Disconnect the cables of the hy-
draulic motor at the control unit (see assembly and
operating instructions of the control unit).
Assemble the control unit at the intended installation
point.
Guide the cables through the empty conduit to the
control unit and reconnect them to the control unit.
Fix the cable under the dock leveller platform with the
supplied cable clamps.
4.6.6 Mounting the cable channel
Fig. a , page A10. Use a cable channel (not in-
cluded in the scope of delivery) to protect the cables
between the outlet on the floor and the control unit.
4.7

Completion

4.7.1 Installation condition CZ
Fig. a , page A11. Weld the weld-on attachments of
the loading bridge to the pegs.
If the dock leveller is galvanised, spray the area
around the weld seams with cold galvanising spray
(not included in the scope of delivery) and allow to
dry for at least 30 minutes.
Touch up all damaged areas in the paint with the sup-
plied touch-up paint.
Fig. b , page A11. Seal the slots between the load-
ing bridge frame and the building before pouring in
the concrete grout. We recommend that you cover
the loading bridge platform with a protection film be-
fore pouring in the concrete grout.
Pour in the concrete grout. Make sure to use con-
crete of appropriate quality, at least C20/25. If you
pour in the concrete grout from a great height, make
sure that the lateral pressure does not become too
high during the pouring and compaction process.
Otherwise, the side walls may deform.
Close the holes in the loading bridge platform with the
plastic plugs.
4.7.2 Installation condition DZ1 and DZ2
Fig. a , page A12. Weld all weld-on attachments of
the loading bridge to the pegs.
If the dock leveller is galvanised, spray the area
around the weld seams with cold galvanising spray
(not included in the scope of delivery) and allow to
dry for at least 30 minutes.
Touch up all damaged areas in the paint with the sup-
plied touch-up paint.
Fig. b , page A12. Seal the slots between the load-
ing bridge frame and the building before pouring in
the concrete grout. We recommend that you cover
the loading bridge platform with a protection film be-
fore pouring in the concrete grout.
These assembly, operation and maintenance instructions must be kept for the entire period of use!