Further Assembly Steps; Completion - Novoferm NovoDock L340 Original-Montage- Und Betriebsanleitung

4.5.4 Installation condition EZ
NOTICE Malfunction due to damaged cables
• Do not crush the cables of the con-
trol unit located on the outside of
the dock leveller!
Fig. a , page A7. Insert the dock leveller into the
installation point in a way that the weld-on attach-
ments are positioned in the reinforcement. Ensure
that the dock leveller is not braced and that a lateral
clearance of 10 mm (+0/-2 mm) between frame and
dock leveller platform is maintained.
Fig. b , page A7. Align the dock leveller horizont-
ally. Make sure that the diagonal dimensions of the
dock leveller do not deviate by more than 2 mm.
Fig. c , page A8. Fix the frame of the dock leveller
to the substrate with suitable screws. Connect the
dock leveller to the reinforcement using welding
points.
Remove the transport locks on the dock leveller plat-
form and the two screws on the hinged lip.
4.5.5 Installation situation AZ
NOTICE Malfunction due to damaged cables
• Do not crush the cables of the con-
trol unit located on the outside of
the dock leveller!
Fig. a , page A9. Insert the dock leveller into the
installation point. Ensure that the dock leveller is not
braced and that
10 mm (+0/-2 mm) between frame and dock leveller
platform is maintained.
Fig. b , page A9. Make sure that the diagonal di-
mensions of the dock leveller do not deviate by more
than 2 mm. Fill the air gap between the dock leveller
and the frame of the installation point with suitable
shims with a height of at least 60 mm and a thickness
corresponding to the gap width (e.g. 5 mm). Fix the
dock leveller to the frame using welding points. Re-
move the four transport locks on the dock leveller
platform and the two screws on the hinged lip.
4.6

Further assembly steps

4.6.1 Test run
Fig. a , page A10. Insert the CEE plug of the control
unit into a socket. Carry out a test run of the dock lev-
eller (see assembly and operating instructions of the
control unit). In doing so, check all functions of the
dock leveller.
32 - EN
a lateral clearance
4.6.2 Inserting the maintenance support
Fig. a , page A10. Move the dock leveller to its up-
permost position. Switch off the main switch and se-
cure it against switch-on.
Insert the maintenance support first at the top and
then at the bottom into the receptacle on the dock
leveller.
Switch on the main switch. Lower the dock leveller.
Switch off the main switch and secure it against
switch-on.
4.6.3 Checking the hose connections
Check the hose connections on the three hydraulic
cylinders and on the hydraulic unit for tightness.
4.6.4 Connection to the control unit
Fig. a , page A11. Disconnect the cables of the hy-
draulic motor at the control unit (see assembly and
operating instructions of the control unit).
Assemble the control unit at the intended installation
point.
Guide the cables through the empty conduit to the
control unit and reconnect them to the control unit.
Fix the cable under the dock leveller platform with the
supplied cable clamps.
4.6.5 Mounting the cable channel
Fig. a , page A11. Use a cable channel (not in-
cluded in the scope of delivery) to protect the cables
between the outlet on the floor and the control unit.
4.7

Completion

4.7.1 Installation condition CZ
Fig. a , page A12. Weld the weld-on attachments of
the dock leveller to the pegs.
of
If the dock leveller is galvanised, spray the area
around the weld seams with cold galvanising spray
(not included in the scope of delivery) and allow to
dry for at least 30 minutes.
Touch up all damaged areas in the paint with the sup-
plied touch-up paint.
Fig. b , page A12. Seal the slots between the dock
leveller frame and the building before pouring in the
concrete grout. We recommend that you cover the
dock leveller platform with a protection film before
pouring in the concrete grout.
Pour in the concrete grout. Make sure to use con-
crete of appropriate quality, at least C20/25. If you
pour in the concrete grout from a great height, make
sure that the lateral pressure does not become too
high during the pouring and compaction process.
Otherwise, the side walls may deform.
Dismantle the transport lugs and close the holes in
the dock leveller platform with the plastic plugs.
These assembly, operation and maintenance instructions must be kept for the entire period of use!