Troubleshooting; Spare Parts And Accessories; Technical Data - Aventics AS3-SV Betriebsanleitung

AVENTICS | AS3-SV | R412026750–BAL–001–AD | English
10 Disposal
O
Dispose of the AS3-SV safety valve in accordance with the currently applicable regulations
in your country.

11 Troubleshooting

Danger of injury by dismantling the valve!
Pre-tensioned springs may suddenly be released when dismantling the valve.
O
Never dismantle the valve.
O
Do not attempt to perform any unauthorized repairs.
O
Check the connections, operating voltage, and working pressure of the relevant system part
if malfunctions occur.
Additional help for malfunctions can be found in the following table:
Malfunction Possible cause
Pressure/flow level is Operating pressure is too low Increase the operating pressure
not reached or drops
off slowly
Leak on tubing
No output pressure Incorrect control
on output 2 and LED
display differs from
the normal display
(see below)
RUN LED is off Device is not supplied with
a voltage
LED IN 1, IN 2 off The corresponding safety
input does not have a signal
The IN 1, IN 2 LEDs Control of signals IN 1 and
flash quickly IN 2 outside of the
synchronization time
OUT LED flashes No start signal on X2
slowly
ERR LED flashes An error has occurred in the
device
Additional help for malfunctions can be found in the following table:
ERR ERR
error number error number
flashes long flashes short
1 1
1 2
2 4
4 3
3 8
3 9
4 1
4 2
3 4
2 9
3 1
WARNING
Remedy
Check tubing diameter
Check tubing and tubing connections
Troubleshooting using the LED
display
(Normal state: RUN, IN 1, IN 2 and
OUT illuminate, ERR is off)
Supply a voltage to the device
according to the instructions
Check the wiring and control of safety
inputs
Check signal sequence on IN 1 and
IN 2
Check the wiring and control of the
start signal
Establish the fault number using the
flash code and carry out
troubleshooting in accordance with
"Signal sequence when a fault
occurs".
Explanation of errors Remedy
Supply voltage too low Increase the power supply. Use
a cable with a larger diameter
Supply voltage too Reduce the power supply
high
Cross-circuit between Check the wiring and correct if
inputs S12 and S22 necessary
Supply voltage is Select a supply voltage
detected as an AC according to the technical data
voltage
Time monitoring Check the compressed air
during pressurization supply. Change the soft start
setting.
Time monitoring Apply a minimum pressure of
during exhaust 2 bar to port 2 to put the valve
The exhaust process in the home position (see also
is initiated during the "Soft start" in chapter 7).
filling process. The
exhaust valve remains
in an undefined
position and therefore
does not report its
position in the exhaust
position.
Time monitoring Silencer blocked,
during exhaust replace silencer
Time monitoring Silencer blocked,
during exhaust replace silencer
Undefined level on Check the signals on plug XPS
input X2 and the wiring
Undefined level on Check the signals on plug X2D
input S12 and the wiring
Undefined level on Check the signals on plug X2D
input S22 and the wiring
If you are unable to troubleshoot the AS3-SV safety valve malfunction yourself:
O
Disassemble the AS3-SV safety valve as described in chapter 9 "Disassembly and Exchange"
and send it to AVENTICS GmbH. You can find the address on the back of the operating
instructions.

12 Spare Parts and Accessories

Designation
Blocking set for individual mounting
Mounting kit for assembly in a maintenance
unit.

13 Technical Data

General data
Dimensions (length x width x height)
Weight
Design
Control
Working pressure min./max.
Residual pressure in the worst case
Ambient temperature min./max.
Medium temperature min./max.
Ambient operating conditions
Permissible medium
Max. particle size
Oil content of compressed air
The pressure dew point must be at least 15°C below the ambient and medium temperatures
and must not exceed 3°C.
The oil content of compressed air must remain constant during the life cycle.
O
Use only the approved oils from AVENTICS, see the AVENTICS online catalog, chapter
"Technical information".
Mounting orientation
Mounting
Electrical data
Voltage
Supply voltage
Inputs S12, S22, X2
Clock output S11, 21
Cable length
Line resistance
Power consumption
Protection class according to IEC 60529/
EN 60529
Electrical connections
Tightening delay
Drop-out delay
Override time in case of voltage drop
Time until ready for operation after switch on < 1.5 s
Switching capacity of signal outputs
Mat. no.
R412007367
R412026828
138,7 mm x 63 mm x 305,5 mm
4185 g
Redundant, 3/2 Normally Closed, interne
monitoring, dual valve
Electromagnetically externally piloted with
air-assisted spring return. One magnet per
valve element (2 in total) - both must be
operated simultaneously.
2...10 bar
0.2 bar
-5 °C / +50 °C
-5 °C / +50 °C
Max. height above sea level: 2000 m
Compressed air acc. to ISO 8573-1
5 μm
3
0...1 mg/m
Any, preferably vertical
Inline assembly - modular/with thread.
24 V DC +/-10%
Power pack/mains supply
SELV power pack in accordance with
DIN EN 60950 for operation in a PELV circuit
in accordance with EN/IEC 60204-1
24 V DC, 8 mA
20 V DC, 10 mA per output
1500 m at 1.5 mm²
2500 m at 2.5 mm²
max. 40 Ω
280 mA
IP65 (only when assembled and with all plugs
connected)
1x plug and 1x socket, 5-pin, M12
< 150 ms
In case of emergency stop: < 10 ms
In case of power failure: < 10 s
5 ms
41–42: 24 V DC, 0.2 A
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