struers Discotom-6 Gebrauchsanweisung Seite 131

W1 EU
X1:L3 X1:L3 T3 T3
L3 L3
BK or GY BK3 BK13
L3
X1:L2 X1:L2
L2 L2 T2 T2
BK BK2 BK12
L2
X1:L1 X1:L1 L1 L1 T1 T1
BN BK1 BK11
L1
Q1 Q1
BU (not used)
MAINS SWITCH
GNYE
XPE1 XPE1
PE
CHASSIS CHASSIS
4(5) x 2,5mm²
OR
W1 UL/CSA
X1:L3 X1:L3
OG BK3
L3
X1:L2 X1:L2
RD BK2
L2
X1:L1 X1:L1
BK BK1
L1
WH (not used)
GN (GNYE)
BK12
PE
XPE1 XPE1
CHASSIS CHASSIS
4(5) x AWG 12 (@ <240V)
4(5) x AWG 14 (@ >380V)
Must be short circuit protected
with external fuses,
Fmax: See table below.
See drawing
no.15113470
External fuses for short circuit protection for details
MAINS SUPPLY: Fmax.
3x200V / 50Hz.
25A
3x200 - 210V / 60Hz. 25A
3x220 - 240V / 60Hz.
25A
3x220 - 230V / 50Hz. 25A
BK11
3x380 - 415V / 50Hz. 20A
3x380 - 415V / 60Hz. 20A
3x460 - 480V / 60Hz. 20A
Protective Bonding:
(Verified according to EN60204-1:2006 §18)
GNYE
WATER VALVE IN
COOLING POSITION.
WATER VALVE IN
SLUCING POSITION.
XPE12 XPE12 XPE2 XPE2
COVER REAR
PLATE PLATE
M1 ROTATION
GNYE GNYE
DETECTION
XPE3 XPE3 XPE5 XPE5 XPE23 XPE23 XPE13 XPE13
REAR PLATE REAR PLATE REAR PLATE HOOD
CUTTING ROOM CUTTING ROOM CUTTING ROOM
GNYE GNYE
SAFETY GUARD OPEN.
EMERGENCY STOP ON
XPE2 XPE2 XPE7 XPE7 XPE8 XPE8
REAR PLATE BOTTOM PLATE
FRAME FOR
MAIN SWITCH
GNYE GNYE
XPE9 XPE9 XPE7 XPE7 XPE10 XPE10
FRONT
CABINET BOTTOM
TOP FRAME PLATE
3,3mm² / AWG 12
3,3mm² / AWG 12
3,3mm² / AWG 12
RD4 X1-1 BK29
X1-2
RD5
A2 MODUL FOR DC BRAKING
T1, TRANSFORMER
W18
126VA F1 F1
X5:1 X5:1 (BN)
RD7 BN
0,25 AT FUSES 0,25 AT FUSES C1 C1
230 V 212 V
2uF/250V/50Hz. 2uF/250V/50Hz.
0,17 A
X1:4 X1:4 X5:2 X5:2 (BU)
RD8 BU
GNYE
200 V
XPE3 XPE3
XPE6 XPE6
0 V
RD4 RD5
F2 F2
RD4
RD3
5,0 AT FUSE 5,0 AT FUSE
12 V
3,0 A
RD6 RD6
230 V
Strap
RD5
12 V
3,0 A
200 V
RD5
RD5
RD1
0 V
2,1 A
9,5V
RD2
Safety Trafo
IEC 60742
UL/CSA
X2:1 X2:1 BU20
WH
BQ1 BQ1
W13
NAMUR NAMUR
NAMUR NAMUR
X2:2 X2:2
BU22
BK
X2:3 X2:3 BU21
WH
BQ2 BQ2
W14 W11
NAMUR NAMUR
NAMUR NAMUR
X2:4 X2:4
BU23
BK
X2:5 X2:5 BU24
WH
BQ3 BQ3
W15
NAMUR NAMUR
NAMUR NAMUR
X2:6 X2:6 BU25
BK
YS1
X3:4 X3:4
X3:3 X3:3 :11 :11 :12 :12 BU5
YS1 YS1
BU4 BU5
SAFETY SWITCH SAFETY SWITCH
X3:3 X3:3
S1
:14 :14 :13 :13
BU7
S1 S1
EMERGENCY STOP EMERGENCY STOP
BU4
BU4
K1 K1
CONTACTOR CONTACTOR
:5 :5 :6 :6
BK13
:3 :3 :4 :4
BK12
:1 :1 :2 :2
BK11
:5 :5 :6 :6
BK28
BK28
BK23
X1-3
R1
:3 :3 :4 :4
V1
BK22
:1 :1 :2 :2
BK27
BK27
X1-4
K3 K3
RD5
L1 L1
HL3 HL3
LIGHT IN
CUTTING
CHAMBER
A1, CONTROL BOARD
S6 Current Sense
POWER
Circuit
on
SUPPLY
(Main motor current)
X12:4 1 2 3 4
(24Vac line) (See table)
24Vac line out
(12Vac - not used)
X12:6
PUSH BUTTONS ON FRONT PANEL
24Vac Supervision
Auto S1
(M1 overload detection)
(24Vac neutral) S2
Start
X12:5
24Vac output
circuit
S3
X12:1 Stop
(uP supply)
S4
Table Return
X12:2
Table Foward S5
LED light bar on front panel
NAMUR
INPUT
CIRCUIT
GREEN GREEN Cut. Cur 12,5 %
GREEN GREEN Cut. Cur 25%
X31:1
GREEN GREEN Cut. Cur 37,5%
GREEN GREEN Cut. Cur. 50%
GREEN GREEN Cut. Cur. 62,5%
X31:3
GREEN GREEN Cut. Cur. 75%
GREEN GREEN Cut. Cur. 87,5%
X31:2
GREEN GREEN Cut. Cur. 100%
YELLOW YELLOW Cut. Cur. 125%
YELLOW YELLOW Cut. Cur. 150%
X31:4
RED RED Cut. Cur. 175%
RED RED Cut. Cur. 200% 24Vac line
X32:1
24Vac neutral
X32:2
LEDs on front panel
DC
Power
GREEN GREEN OUTPUT
24Vdc
SWITCH SIGNAL INPUT
Auto feed on
GREEN GREEN
X5:3
Emergency stop
RED RED
and overload
YELLOW YELLOW
Feed reduction active STEP-
MOTOR
X5:2
MOVING
TABLE
(Supervision) DRIVER
Accustic alarm
X5:1
X5:5 BUZZER BUZZER
MOVING TABLE
POS. INPUT
X5:6
SEE DRAWING
No. 15673230
Mounting Mounting
screw screw
T2 T2
CURRENT TRAFO CURRENT TRAFO
N=1
W3
BK23
BK22
M1
BK21
GNYE
4
+140°C
XPE3 XPE3
M1 (TERMOSWITCH)
BK21
Set S6 Switch according to this tabel
X2:7 X2:7
RD18 GY
X2:1
RD19 BK
X2:2
X2:8 X2:8
S1 S1
:22 :22 :21 :21
RD31 RD31 RD11
X8:1
EMERGENCY STOP EMERGENCY STOP
RD12
X5:4
YS1 YS1 M1 M1
:22 :22 :21 :21
RD13 RD13 RD12 RD12 W5:RD2
X8:5
X3:6 X3:6 X3:5 X3:5 X2:9 X2:9
SAFETY SWITCH SAFETY SWITCH THERM.SWITCH IN M1 THERM.SWITCH IN M1
X8:6
PT1
X13 X13 Hour Counter
3 1
Triac
RD22
outputs
X2:12 X2:12
RD16 RD15 RD17
RD17
X8:2
X14:1 X14:2
:1 :1 :2 :2 :2 :2 :1 :1
RD16
X8:3
K1 K1
:11 :11 :12 :12
RD24 RD25
X8:4
Auxiliary Contact Block Auxiliary Contact Block
RD15
X8:7/-:8
X3:2 X3:2
BU2 BU2
X9:3
X3:1 X3:1
BU1 BU1
X9:1
X4:7 X4:7
GN
X10:4
YE
X10:3
BN
X10:2
WH
X10:1
X4:4 X4:4
W9
BN
BN X4:1 X4:1
X1:1
YE
X4:2 X4:2
YE
X1:2
GN
GN X4:3 X4:3
X1:3
W10 Rev.E: FTH 16-06-2006
- W1 size corrected,
- 380-415V / 60Hz variant added
Rev.F: TK 26-03-2007
- Recirculation system connection added (X13+X14)
ALL WIRINGS 0,75mm², EXCEPT OTHERWISE MARKED. - Thermo relay removed (K2+FT1)
BK = Black BU = Blue Rev.G: FTH 30-10-2007
COLOR CODES:
- Text added - concerning
BN = Brown VT = Violet short circuit protection & ext. fuses
Rev.H: SPE 2009.05.07: - XPE23 added
RD = Red GY = Grey
Rev.I: FTH 2011.01.19
OG = Orange WH = White
- page2 added (safety related circuits)
YE = Yellow PK = Pink Rev.J: SPE/AKR 2011.06.17
- C2 100NF removed
GN = Green
Rev.K: SPE/FTH 2012.06.18
- X5.2 removed
M1: CUTTING MOTOR
MAINS SUPPLY: Continuous Non continuous
(S1) S3, 15% 10min.
3x200V / 50Hz.
2,2 kW. 3,2 kW.
CUTTING
3x200 - 210V / 60Hz. 4 H.P. N/A
MOTOR
3x220 - 240V / 60Hz. 4 H.P. N/A
3x220 - 230V / 50Hz. 2,2 kW. 3,2 kW.
3x380 - 415V / 50Hz. 2,5 kW. 3,2 kW.
3x460 - 480V / 60Hz. 4 H.P. N/A
S6 Bit Switch settings on Main Control Board
M1, Inom. current
Switch number
(from motor nameplate) *
S1 Voltage Variant 1 2 3 4
4,5 A on on on on
5,0 A 380-415V/50hz off on on on
5,5 A 460-480V/60hz on off on on
6,0 A off off on on
6,5 A 380-415V/60hz on on off on
7,0 A off on off on
on off off
7,5 A on
8,0 A 220-230V/50hz off off off on
8,5 A on on on off
9,0 A off on on off
9,5 A on off on off
10,0 A off off on off
10,5 A on on off off
11,0 A 200-240V/60hz off on off off
11,5 A 200V/50hz on off off off
12,0 A off off off off
RD11
* Read motor nameplate carefylly to decide if it shows
S1- or S3- current values.
Only if S1-current values is not available, use voltage
variant column to decide correct switch settings.
+140°C
W5:RD1 X2:10 X2:10
CUTTING MOTOR M1
OVERLOAD
RD11
X2:13 X2:13
BU26
BU27
X2:14 X2:14
3 4
reset HOUR COUNTER
RD21
h
(CUTTING MOTOR)
2 1
X2:11 X2:11
:A2 :A2 :A1 :A1 K1 K1
RD15 ACTIVATION OF M1
CONTACTOR CONTACTOR
(CUTTING MOTOR)
RD15 ACTIVATION OF
RECIRCULATING SYSTEM
:A2 :A2 :A1 :A1
RD15 K3 K3 ACTIVATION OF A2
CONTACTOR CONTACTOR
(BRAKE FUNCTION ON M1)
RD15
:A2 :A2 :A1 :A1
YS1 YS1 SAFETY GUARD
SOLENOID SOLENOID
DOOR LOCK SOLENOID
RD/WH
RD
M4 M4
M
GN STEPMOTOR, MOVING TABLE
STEPMOTOR STEPMOTOR
GN/WH
BN
1
YE
RP2 RP2
MOVING TABLE
2
Potentiometer
POSITION
GN
3
5K0 5K0
STRUERS A/S STRUERS A/S STRUERS A/S
Rev.B: FTH 30-03-2005
Pederstrupvej 84 Pederstrupvej 84 Pederstrupvej 84
- Emergency Stop moved
DK-2750 Ballerup DK-2750 Ballerup DK-2750 Ballerup
- New PCB
DENMARK DENMARK DENMARK
- Always only 1 winding in T2
PHONE:+45 44 600 800 PHONE:+45 44 600 800 PHONE:+45 44 600 800
- Switch settings for S6 changed
Rev.C: FTH 02-08-2005
DISCOTOM-6, Circuit diagram
- C2 across Counter Reset added.
Rev.D: FTH 15-09-2005
- Values in table M1 & FT1 corrected
15673120 K
A1 A1 A1
Monday, June 18, 2012 Monday, June 18, 2012 Monday, June 18, 2012 FTH / FTH
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