Technical Description; Description; Technical Data Data Plate; Accessories - CEMONT SMARTY TX 220 Bedienungsanleitung

GB

1.0 TECHNICAL DESCRIPTION

1.1

DESCRIPTION

The system consists of a modern direct current generator for the welding of met-
als, developed via application of the inverter. This special technology allows for
the construction of compact light weight generators with high performance. l'ts
adjust ability, effeciency and energy consumption make it an excellent work tool
suitable for coated electrode and GTAW (TIG) welding.
2.0 TECHNICAL DATA
DATA PLATE
Single phase supply
Frequency
Effective consuption
Maximum consuption
Open circuit voltage
Welding current
Duty cycle 35%
Duty cycle 40%
Duty cycle 60%
Duty cycle100%
Protection class
Insulation class
Weight
Dimensions
IMPORTANT: Make sure the power source meets the above requisites. Exceed-
ing the specified voltage can damage the welding machine and invalidate the
warranty.
2.1

ACCESSORIES

Consult the area agents or the dealer.
2.2

DUTY CYCLE AND OVERHEATING

Duty cycle is the percentage of 10 minutes at 40°C ambient temperature that the
unit can weld at its rated output without overheating. If the unit overheats, the out-
put stops and the over temperature light comes On. To correct the situation, wait
fifteen minutes for unit to cool. Reduce amperage, voltage or duty cycle before
starting to weld again (See page IV).
2.3

VOLT - AMPERE CURVES

Volt-ampere curves show the maximum voltage and amperage output capabilities
of the welding power source. Curves of other settings fall under curves shown
(See page IV).

3.0 INSTALLATION

IMPORTANT: Before connecting, preparing or using equipment,
read SAFETY PRECAUTIONS.
TECHNICAL DESCRIPTION
PRIMARY
MMA
230 V
50 Hz / 60 Hz
16A 13A
25A 22A
SECONDARY
MMA
97V
5A ÷ 180A 5A ÷ 220A
- 220A
180A
150A 180A
120A 150A
IP 23
H
Kg. 18
mm 250 x 460 x 450
3.1 CONNECTING THE POWER SOURCE TO THE MAINS ELECTRICITY SUP-
PLY.
Serious damage to the equipment may result if the power source is
switched off during welding operations.
The equipment is shipped without any plug installed. It works with a wide range of
400 voltage +6% and -10%. The recommended plug may be applied checking that
the power outlet is equipped with a fuse capable of carrying the amperes indicated
on the data plate on the unit.
TIG
ON - OFF SWITCH
This switch has two positions: ON = I and OFF = O.
TIG
3.2

HANDLING AND TRANSPORTING THE POWER SOURCE

OPERATOR SAFETY:
-
Welder's helmet - Glowes - Shoes with high insteps.
The welding power source do not weight more than 25 Kg and
can be handled by the operator. Read well the following precautions.
The machine is easy to lift, transport and handle, though the following procedures
must always be observed:
1. The operations mentioned above can be operated by the handle on the
power source.
2. Always disconnect the power source and accessories from main supply
before lifting or handling operations.
Do not drag, pull or lift equipment by the cables.
3.3

CONNECTION AND PREPARATION OF EQUIPMENT FOR STICK WELDING.

• TURN OFF WELDER BEFORE MAKING CONNECTIONS.
Connect all welding accessories securely to prevent power loss. Carefully fol-
low safety precautions.
1. Fit the selected electrode to the electrode clamp.
2. Connect the ground cable quick connection to the negative (-) receptacle
and locate the clamp near the welding zone.
3. Connect the electrode cable quick connection to the positive (+) receptacle.
4. Use the above connection for straight polarity welding; for reverse polarity
turn the connection.
5. Position the mode of the welder in electrode position (Section 5.0 point
5.1.1).
6. Regulate welding current to desired setting (Section 8.0 point 6.1.4).
7. Connection of relay command. When relay command is required connect
the relay to the socket on the front panel. In this position it is possible to
regulate the power regardless of the generator's set up.
8. Turn ON the power source.
3.4 CONNECTION AND PREPARATION OF EQUIPMENT FOR GAS TUNGSTEN
ARC WELDING (TIG) LIFT.
• TURN OFF WELDER BEFORE MAKING CONNECTIONS.
Connect welding accessories securely to avoid power loss or leakage of dan-
gerous gases. Carefully follow the safety precautions.
(GB) 2
BEFORE INSERTING THE MAINS PLUG, IN
ORDER TO AVOID THE FAIL OF POWER
SOURCE, CHECK IF THE MAINS CORRE-
SPONDS TO THE WISHED MAIN SUPPLY.
GB