Technical Description - CEMONT SMARTY TX 150 Betriebs-Wartungs Und Sicherheitsanleitung

EN
1.0

TECHNICAL DESCRIPTION

1.1 DESCRIPTION
The system consists of a modern direct current generator for the
welding of metals, developed via application of the inverter. This
special technology allows for the construction of compact light
weight generators with high performance. l'ts adjust ability, ef-
feciency and energy consumption make it an excellent work tool
suitable for coated electrode and GTAW (TIG) welding.
1.2 TECHNICAL DATA
DATA PLATE
PRIMARY
Single phase supply
Frequency
Effective consuption
Maximum consuption
SECONDARY
Open circuit voltage
Welding current
Duty cycle 35%
Duty cycle 60%
Duty cycle 100%
Protection class
Insulation class
Weight
Dimensions
European Standards
IMPORTANT: MAKE SURE THE POWER SOURCE MEETS
THE ABOVE REQUISITES. EXCEEDING THE SPECIFIED
VOLTAGE CAN DAMAGE THE WELDING MACHINE AND IN-
VALIDATE THE WARRANTY.
1.3 ACCESSORIES
Consult the area agents or the dealer.
1.4 DUTY CYCLE AND OVERHEATING
Duty cycle is the percentage of 10 minutes at 40°C ambient tem-
perature that the unit can weld at its rated output without overheat-
ing. If the unit overheats, the output stops and the over
temperature light comes On. To correct the situation, wait fifteen
minutes for unit to cool. Reduce amperage, voltage or duty cycle
before starting to weld again (See page IV).
1.5 VOLT - AMPERE CURVES
Volt-ampere curves show the maximum voltage and amperage
output capabilities of the welding power source. Curves of other
settings fall under curves shown (See page IV).
2.0 INSTALLATION
IMPORTANT: BEFORE CONNECTING, PREPARING OR US-
ING EQUIPMENT, READ SECTION 1.0 SAFETY PRECAU-
TIONS.
2.1 CONNECTING THE POWER SOURCE TO THE MAINS
ELECTRICITY SUPPLY.
SERIOUS DAMAGE TO THE EQUIPMENT MAY RESULT IF
THE POWER SOURCE IS SWITCHED OFF DURING WELDING
OPERATIONS.
TECHNICAL DESCRIPTION
MMA TIG
230 V
50 Hz / 60 Hz
16A 12A
27A 20A
MMA TIG
85V
5A ÷ 150A
150A
120A
100A
IP 23
H
Kg. 10
mm 190 x 300 x 400
EN 60974.1 / EN 60974.10
3 EN
The equipment is shipped without any plug installed. It works with
a wide range of 230 voltage ±10%. The recommended plug may
be applied checking that the power outlet is equipped with a fuse
capable of carrying the amperes indicated on the data plate on the
unit.
BEFORE INSERTING THE MAINS
PLUG, IN ORDER TO AVOID THE FAIL
OF POWER SOURCE, CHECK IF THE
MAINS CORRESPONDS TO THE
WISHED MAIN SUPPLY.
ON - OFF SWITCH
This switch has two positions: ON = I and OFF = O.
2.2 HANDLING AND TRANSPORTING THE POWER
SOURCE
OPERATOR SAFETY: WELDER'S HELMET - GLOWES -
SHOES WITH HIGH INSTEPS.
THE WELDING POWER SOURCE DO NOT WEIGHT MORE
THAN 25 KG AND CAN BE HANDLED BY THE OPERATOR.
READ WELL THE FOLLOWING PRECAUTIONS.
The machine is easy to lift, transport and handle, though the fol-
lowing procedures must always be observed:
1. The operations mentioned above can be operated by the
handle on the power source.
2. Always disconnect the power source and accessories from
main supply before lifting or handling operations.
3. Do not drag, pull or lift equipment by the cables.
2.3 CONNECTION AND PREPARATION OF EQUIPMENT
FOR STICK WELDING.
• TURN OFF WELDER BEFORE MAKING CONNECTIONS.
Connect all welding accessories securely to prevent power
loss. Carefully follow safety precautions described in section
1.0
1. Fit the selected electrode to the electrode clamp.
2. Connect the ground cable quick connection to the negative (-
) receptacle and locate the clamp near the welding zone.
3. Connect the electrode cable quick connection to the positive
(+) receptacle.
4. Use the above connection for straight polarity welding; for re-
verse polarity turn the connection.
5. On the unit preset for coated electrode welding (Rif.5 - Pic-
ture 1 Page 4.)
6. Adjust welding current with ampere selector. (Rif.3 - Picture
1 Page 4.) .
7. Turn on the power source.
2.4 CONNECTION AND PREPARATION OF EQUIPMENT
FOR GAS TUNGSTEN ARC WELDING (TIG).
• TURN OFF WELDER BEFORE MAKING CONNECTIONS.
Connect welding accessories securely to avoid power loss or
leakage of dangerous gases. Carefully follow the safety pre-
cautions described in section 1.0.
1. Fit the required electrode and nozzle to the electrode holder
(Check the protrusion and state of the electrode tip).
2. Connect the ground cable quick connection to the positive (+)
receptacle and the clamp near the welding zone.
3. Connect the electrode torch power cable connector to the
negative quick-connection terminal (-) and the torch push
button connector to the corresponding socket (Rif.10 - Pic-
ture 1 Page 4.) .