Annually; Service Kit - Acument Avdel Genesis G2-s Betriebsanleitung

S e r v i c i n g t h e To o l
A n n u a l l y
(or every 500,000 cycles whichever is the soonest)
Annually or every 500,000 cycles the tool should be completely dismantled and new components should be used where worn, damaged
or recommended. All 'O' rings and seals should be renewed and lubricated with Molykote 55m grease for pneumatic sealing or Molykote
111 for hydraulic sealing.
For an easy complete service, Avdel is offering a complete service kit.
S E R V I C E K I T : 0 7 9 0 0 - 0 0 7 1 6
PART N - 0
0 7 9 0 0 - 0 0 0 0 8 7/16" x 1/2" SPANNER
0 7 9 0 0 - 0 0 0 1 2 9/16" x 5/8" SPANNER
0 7 9 0 0 - 0 0 0 1 5 5/8" x 11/16" SPANNER
0 7 9 0 0 - 0 0 1 6 4 CIRCLIP PLIERS
0 7 9 0 0 - 0 0 4 6 9 2.5 MM ALLEN KEY
0 7 9 0 0 - 0 0 6 6 7 PISTON SLEEVE
0 7 9 0 0 - 0 0 6 7 0 PISTON BULLET
0 7 9 0 0 - 0 0 6 7 2 SPANNER ASSEMBLY
0 7 9 0 0 - 0 0 6 7 7 EXTRACTOR
0 7 9 0 0 - 0 0 6 8 4 GUIDE TUBE
0 7 9 0 0 - 0 0 6 8 5 INSERTION ROD
The employer is responsible for ensuring that tool maintenance instructions are given to the appropriate personnel.
The operator should not be involved in maintenance or repair of the tool unless properly trained.
The airline must be disconnected before any servicing or dismantling is attempted unless specifically instructed otherwise.
It is recommended that any dismantling operation be carried out in clean conditions.
Before proceeding with dismantling, empty the oil from the tool.
•
Disconnect the hose assembly (3 pipes) from the intensifier.
•
Peel back the gator from the handle base.
•
Disconnect the hose assembly (3 pipes) from the tool keeping the hose assembly vertical or cap the end to retain the hydraulic oil.
•
Remove bleed screw 10 to let the oil flow out of the tool into a suitable container.
Prior to dismantling the tool it is necessary to remove the nose equipment. For instructions see the nose assemblies section, pages 8-10 or if
a swivel head was fitted pages 12-15.
For a complete service of the tool, we advise that you proceed with dismantling of sub-assemblies in the order shown.
After any dismantling REMEMBER to prime the tool and to fit an appropriate nose assembly or swivel head.
Item numbers in bold refer to the general assembly drawings and parts lists pages 22-25.
18
DESCRIPTION
I M P O R T A N T
Read Safety Instructions on page 4.
The tool shall be examined regularly for damage and malfunction.
Spanners are specified in inches and across flats unless otherwise stated.
PART N - 0
0 7 9 0 0 - 0 0 6 9 2 TRIGGER VALVE EXTRACTOR
0 7 9 0 0 - 0 0 1 5 8 2MM PIN PUNCH
0 7 9 9 2 - 0 0 0 2 0 GREASE-MOLY LITHIUM EP3753
0 7 9 0 0 - 0 0 0 1 3 1/8" ALLEN KEY
0 7 9 0 0 - 0 0 7 1 4 NON RETURN VALVE ASSEMBLY
0 7 9 0 0 - 0 0 7 1 7 SPANNER FOR INTENSIFIER
0 7 9 0 0 - 0 0 2 2 4 4MM ALLEN KEY
0 7 9 0 0 - 0 0 2 2 5 5MM ALLEN KEY
0 7 9 0 0 - 0 0 5 2 1 1/4" ø ROD
0 7 9 9 2 - 0 0 0 7 5 GREASE - MOLYKOTE 55M
0 7 9 0 0 - 0 0 7 7 5 GRESDR - MOLYKOTE 111
DESCRIPTION