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5 . Installation procedure
5.1 Necessary tools
- Screw wrench set
- Torque wrench for fastening screws
- Clamp coupling
- Adjusting elements
- Corrosive protection (e.g. MoS
5.2 Assembly tolerances
For assembly tolerances please refer to detailed specifications according to product type.
5.3 Please check before installation
- Data on name plate matches with other documents such as drawings, parts list, etc.
- Inspect the reduction assembly for possible damage.
- Provide the recommended lubricants according to the environment of the installation.
5.4 Before starting up
The anti-corrosive agent (Valvoline Tectyl 846/K19) used for transportation and storage on the shaft-
ends or hollow shafts, and on the central seats must be removed before start up. This anti-corrosive
agent can be removed using an alkaline detergent; under no circumstances is it to be removed mechan-
ically (abrasive etc.). The alkaline detergent must not come into contact with the seals.
When handling lubricants and anti-corrosive agents please observe the respective safety instructions
for people and environment according to DIN 52 900.
5.5 Installation
The reduction assembly should be installed so that it is easily accessible for any future lubrication or
grease top-up.
Units to be installed outdoors or in very unfavourable ambient conditions, e.g. dirt, dust, spray water or
heat, should be protected by covers. Free air access to the housing surface must not be impaired under
these circumstances.
Grease filler port and grease drain port must also be clear for access.
In case of electrochemical corrosion risk due to contact of different metals such as cast iron and fine
steel, plastic protection of 2 or 3 mm thick should go between gear and machine. Screws should also be
protected by plastic discs. In addition, protect the housing with earthing screws fixed to the motor.
The Fine Cyclo reduction assemblies are suitable for use in ambient temperatures of -10°C to +40°C. In
case of other environments, please consult Sumitomo Drive Technologies:
6 . S a f e t y a d v i c e f o r i nstallation of reduction assembly
6.1
Do not disassemble the reduction parts
The units are built by selective assembly to obtain the best possible performance. Disassembling and
reassembling the units with parts not in their original positions could adversely affect the units perfor-
mance. The warranty will be void !
6.2
Protect the reduction assembly!
Protect the reduction assembly with extreme care against foreign parts and substances because it is
partially exposed before installation. Therefore, the grease might be contaminated .
6.3
Do not exchange components!
The exchange of components between one unit and another is not permissible, since the units are built
from matched sets of components.
FC_GB_01_05 NO.991051
F I N E C Y C L O O p e r a t i n g M a n u a l
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2
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Issue: 01/05
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