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S E R V O 1 0 0 & 6 0 0 0 O p e r a t i n g M a n u a l
6 . Installation procedure
6.1 Necessary tools
- Screw wrench set
- Torque wrench for fastening screws
- Clamp coupling
- Adjusting elements
- Corrosive protection (e.g. MoS
6.2 To check before installation
- Data on name plate matches with other documents such as drawings, parts list, etc.
- Inspect the reduction assembly for possible damage.
- Provide the recommended lubricants according to the environment of the installation.
6.3 Before starting up
The anti-corrosive agent (Valvoline Tectyl 846/K19) used for transportation and storage on the shaft-
ends or hollow shafts, and on the central seats must be removed before start up. This anti-corrosive
agent can be removed using an alkaline detergent; under no circumstances is it to be removed
mechanically (abrasive etc.). The alkaline detergent must not come into contact with the seals.
When handling lubricants and anti-corrosive agents please observe the respective safety instructions
for people and environment according to DIN 52 900.
6.4 Installation
The reduction assembly should be installed so that it is easily accessible for any future lubrication or
grease top-up.
Units to be installed outdoors or in very unfavourable ambient conditions, e.g. dirt, dust, spray water or
heat, should be protected by covers. Free air access to the housing surface must not be impaired under
these circumstances.
Grease filler port and grease drain port must also be clear for access.
In case of electrochemical corrosion risk due to contact of different metals such as cast iron and fine
steel, plastic protection of 2 or 3 mm thick should go between gear and machine. Screws should also be
protected by plastic discs. In addition, protect the housing with earthing screws fixed to the motor.
The Servo gearboxes are suitable for use in ambient temperatures of -10°C to +40°C. In case of other
environments, please consult SUMITOMO DRIVE TECHNOLOGIES.
First establish a perfectly level, non-distorting and vibrationabsorbing base for the complete mounting
area and align the drive before tightening the fastening screws. Check all fastening screws for correct
torque after about 4 weeks.
Positive connections (e.g. DIN 6325 cylinder pins) are to be used in addition to the base fastening with
screws of property class 8.8 or greater if the drive is being driven to max. output torque or max. cross-
load.
SERVO_DEU_ENG_02_2007 NO.999044
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2
Issue: 02/2007
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