RECOMMENDED MAINTENANCE SCHEDULE(S)
Maintenance Service
Maintenance Procedure
Interval
◾
Check the safety-interlock system.
◾
Visually check the tire whether it is flat.
◾
Inspect the blades if it is worn, crack or
bent.
◾
Before each use or
Inspect the entire product for damaged,
daily
missing, or loose parts such as side-
discharge chute, screws, nuts, bolts,
caps, etc., ensuring that all guards are in
place and working properly.
◾
Check the brake operation.
◾
Clean the mower deck.
After each use
◾
Check the tire pressure.
Every 25 hours
◾
Check the grease condition inside the
Every 50 hours
cutting blade flange.
◾
Check the rear wheels, ensuring
that all lug nuts are fastened at the
recommended torque (101-103Nm).
Every 100 hours
◾
Check the front wheels, ensuring that
the nut is fastened at the recommended
torque (32-34 Nm).
◾
Check the front wheels, ensuring that
Every 200 hours
they turn freely.
◾
Check the parking brake pedal. Remove
the battery from the mower and set the
parking pedal at the braking position.
Manually push the mower forwards to
Annually
see whether the mower can be moved
or not. If it moves, have it serviced by a
qualified service technician.
CLEANING THE MOWER (Fig. J1 – Fig. J10)
Preparation (Fig. J1 – Fig. J5)
Cleaning the mower housing (Fig. J6 - Fig. J7)
Using wash port to clean the mower deck
(Fig. J8 - Fig. J10)
J8-1
Wash Port
Wash-Port Quick
J8-2
Coupler
NOTICE: When finishing cleaning, push the PTO switch downward to
disengage the mower blades.
MAINTAINING THE MOWER DECK AND THE CUTTING
BLADES
J8-3
Garden Hose
Preparation (Fig. K1 – Fig. K6)
Removing the mower deck (Fig. K7 – Fig. K8)
K7-1
Motor Cable
K7-2
Cotter Pin
NOTICE: Disconnect all motor cables and cotter pins when removing
the mower deck.
Replacing the cutting blades (Fig. K9 - Fig. K11)
K9-1
Stabilizer
K10-1
Bolt
K10-2
Washer
Leveling the mower deck
a. When to level (Fig. K12 – Fig. K14)
b. Before leveling
◾
Checking the cold tire pressure (Fig. K15)
◾
Check the cutting blades. Remove and replace worn, cracked,
and/or bent blades as necessary.
c. Preparation for leveling (Fig. K16 – Fig. K21)
d. How to leveling
◾
To make side-to-side adjustment (Fig. K22)
K22-1
Jam Nut
◾
To make front-to-rear adjustment (Fig. K23)
CALIBRATING THE MOWER TRACKING SYSTEM
(Fig. L1 – Fig. L2)
NOTICE: The beeping indicator will sound once both when starting
calibration and when the calibration is finished.
NOTICE: The calibration completed for one of the driving modes
("CONTROL", "STANDARD", "SPORT") maybe not available for the
other two modes. Calibrate the steering levers in each driving mode
independently as needed.
RESETTING THE MOWER TO INITIAL FACTORY SETTING
(Fig. M)
NOTICE: The beeping indicator will sound once both when starting
resetting and when the resetting is finished.
NOTICE: When the resetting is successful, below settings will return to the
initial factory setting:
◾
driving mode
◾
driving speed
◾
calibration of the steering levers
ZERO TURN RIDE-ON MOWER — ZT5200E-L
K7-3
Suspension Linkage
K10-3
Blade
K10-4
Flange
K10-5
Motor Shaft
27
EN