Inspection And Maintenance - TLV L Serie Einbau- Und Betriebsanleitung

8. Inspection and Maintenance

Operational inspections should be performed at least twice per year, or as called for by trap
operating conditions. Faulty steam traps may result in losses due to steam leakage. Follow the
instructions below for disassembly and reassembly when cleaning or repair is necessary.
CAUTION
Gaskets
Screen
X-element
Valve Seat
Body, Cover
Disassembly/Reassembly (to reassemble, follow procedures in reverse)
Part & No.
Cover Bolt 11 Use a socket wrench to
remove
Cover 2
Lift up the cover and
clean the sealing surface
Cover Gasket 10
Remove the gasket and
clean the sealing surface
Use appropriate pliers to
Spring Clip 9
squeeze and remove
X-element 3 Remove from the X-element
guide with appropriate pliers
grasping the ball at the top
of the element
Valve Seat 7
Use a socket wrench to
remove
X-element Guide 8 Remove without bending
Screen Holder 6
Use a socket wrench to
remove
Screen Holder
Remove the gasket and
Gasket 5
clean the sealing surface
Screen 4
Remove without bending
Proper Installation of X-element
Install the spring clip securely in the
X-element guide as shown.
• Installation, inspection, maintenance, repairs, disassembly, adjustment
and valve opening/closing should be carried out only by trained
maintenance personnel.
• Before attempting to open the trap, close the inlet and outlet isolation
valves and wait until the trap has cooled to room temperature. Failure
to do so may result in burns or injury.
• Be sure to use the proper components and NEVER attempt to modify
the product.
Parts Inspection Procedure
Check for warping or damage
Check for clogging or corrosion damage
Check for rust, scale, oil film, wear or damage
Check for rust, scale, oil film, wear or damage
Check inside for rust and scale
During Disassembly
X-element
During Reassembly
Coat threads with anti-seize and tighten to the
proper torque (page 8)
Make sure there are no pieces of old gasket left
on the sealing surface and reinstall the cover
Replace with a new gasket, do not apply
anti-seize
Use appropriate pliers and insert the spring clip
into the slots in the X-element guide (figure A)
Reinstall, making sure the X-element is not
upside down and without catching on the X-
element guide
Coat threads with anti-seize and tighten to the
proper torque (page 8)
Fix with Valve Seat and make sure the X-element
can be inserted smoothly
Coat threads with anti-seize, then tighten to
the proper torque (page 8)
Replace with a new gasket, apply anti-seize to
both surfaces
Insert without bending
Fig. A
̶ 11 ̶
Spring clip
X-element guide