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CONTENTS
A
WARNING MANUAL ................................................................................. 1
A.1
MECHANICAL HAZARDS .................................................................................................................................... 2
A.1.1
MECHANICAL RESISTENCE .................................................................................................................................................. 2
A.1.2
CRUSHING HAZARD ............................................................................................................................................................... 5
A.1.3
CUTTING HAZARD .................................................................................................................................................................. 8
A.1.4
DRAGGING OR ENTRAPMENT HAZARD ............................................................................................................................... 9
A.1.5
IMPACT HAZARD .................................................................................................................................................................... 9
A.1.6
OIL LEAK HAZARD ................................................................................................................................................................ 11
A.1.7
LOSS OF STABILITY ............................................................................................................................................................. 12
A.1.8
SLIPPING, TRIPPING AND FALLS ........................................................................................................................................ 15
A.2
ELECTRIC SHOCK HAZARD............................................................................................................................. 16
A.2.1
CONTACT WITH LIVE COMPONENTS ................................................................................................................................. 16
A.2.2
STATIC ELECTRICITY ........................................................................................................................................................... 18
A.3
HEAT HAZARDS ................................................................................................................................................ 19
A.3.1
BURNS ................................................................................................................................................................................... 19
A.3.2
ENVIRONMENTAL TEMPERATURE ..................................................................................................................................... 19
A.4
NOISE HAZARDS ............................................................................................................................................... 20
A.5
VIBRATION HAZARDS ...................................................................................................................................... 20
A.6
HAZARDS RELATING TO SUBSTANCES USED BY THE MACHINE ............................................................. 21
A.6.1
TOXIC SUBSTANCE HAZARD (INHALATION OR CONTACT) .............................................................................................. 21
A.7
ERGONOMIC HAZARDS ................................................................................................................................... 25
A.7.1
OPERATING POSITIONS ...................................................................................................................................................... 25
A.7.2
VISIBILITY.............................................................................................................................................................................. 26
A.7.3
HUMAN ERROR .................................................................................................................................................................... 27
A.8
UNEXPECTED START-UP AND SWITCH-OFF OF THE CRANE ..................................................................... 28
A.9
SAFETY DEVICE FAULTS ................................................................................................................................. 29
A.10
COUPLING FAULTS .......................................................................................................................................... 31
A.11
HAZARDS DUE TO INCORRECT LOAD MOVEMENTS ................................................................................... 33
A.12
WARNINGS TO LIFT AND TRASPORT THE CRANE ....................................................................................... 36
A.13
SUPPLEMENTARY WARNINGS FOR RADIO REMOTE CONTROL ................................................................ 37
A.14
WARNINGS FOR SUPPLEMENTARY CROSS-BEAM ..................................................................................... 41
A.15
SUPPLEMENTARY WARNINGS FOR JIB ........................................................................................................ 43
A.16
WARNINGS FOR CONTROLS ON COLUMN AND ON FOOTBOARD ............................................................. 44
A.17
SUPPLEMENTARY WARNINGS FOR WINCH .................................................................................................. 46
A.18
SUPPLEMENTARY WARNINGS FOR BUCKET-GRAB ................................................................................... 49
A.19
SUPPLEMENTARY WARNINGS FOR DRILL.................................................................................................... 52
B
OPERATING MANUAL .............................................................................. 1
B.1
PREMISE .............................................................................................................................................................. 2
B.2
IDENTIFICATION .................................................................................................................................................. 3
B.3
CRANE DESCRIPTION AND DOCUMENTATION ............................................................................................... 4
B.3.1
ENCLOSED DOCUMENTATION .............................................................................................................................................. 4
B.3.2
DESIGN REGULATIONS AND CLASSIFICATION ........................................................................................................................ 4
B.3.3
CE MARK ................................................................................................................................................................................. 5
B.3.4
NOT-EC MARK ........................................................................................................................................................................ 5
B.3.5
SERVICE CONDITIONS .......................................................................................................................................................... 6
B.3.6
FORBIDDEN OPERATIONS .................................................................................................................................................... 6
B.3.7
MAIN COMPONENTS .............................................................................................................................................................. 7
B.3.8
SAFETY DEVICES, LIMIT SWITCHES AND INDICATORS ..................................................................................................... 8
B.3.9
SAFETY SEALS ....................................................................................................................................................................... 9
B.3.10
CONTROLS OF NO X CRANE ............................................................................................................................................... 10
B.3.11
X-CRANE CONTROLS ........................................................................................................................................................... 11
B.4
DESCRIPTION OF THE CONTROLS ................................................................................................................. 12
B.4.1
CONTROL PANELS ON EC NO X CRANE ............................................................................................................................ 12
B.4.2
CONTROL PANEL (X CRANE) .............................................................................................................................................. 13
B.4.3
NO X CRANE CONTROLS ..................................................................................................................................................... 14
B.4.4
X-CRANE WORK OPERATION CONTROLS ......................................................................................................................... 16
B.4.5
CONTROLS ON COLUMN AND ON FOOTBOARD (OPTIONAL) .......................................................................................... 19
B.5
DESCRIPTION OF THE SAFETY DEVICES ...................................................................................................... 22
B.5.1
MAX WORKING PRESSURE VALVE ..................................................................................................................................... 22
B.5.2
OVERPRESSURE VALVES ................................................................................................................................................... 23
B.5.3
LOAD LIMITING DEVICE (EC CRANES) ............................................................................................................................... 24
B.5.4
EMERGENCY STOP BUTTONS ............................................................................................................................................ 25
B.5.5
MANUAL EXTENSION LOAD LIMITING DEVICE .................................................................................................................. 26
B.5.6
BLOCK VALVES ON HYDRAULIC CYLINDERS .................................................................................................................... 27
B.5.7
LOCKS FOR STABILIZER RODS .......................................................................................................................................... 28
B.5.8
MANUAL EXTENSIONS LOCK DEVICES .............................................................................................................................. 29
B.5.9
SLEWING LIMITING DEVICES (OPTIONAL) ......................................................................................................................... 30
B.6
GAUGES AND WARNING LIGHTS .................................................................................................................... 32
B.7
PICTOGRAMS .................................................................................................................................................... 34
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