English; Technical Features - Interpump Group RS99 Bedienungsanleitung

= ENGLISH =

ENGINE SHAFT DIAMETER
MAX GEAR DRIVE POWER
See power curve for continuous duty in view of the choice of the
engine type
ENGINE FLANGE
GEAR DRIVE RATIO (reduction)
OIL CAPACITY
LUBRICATING OIL
WEIGHT (without oil)
INTERPUMP GROUP PUMPS
«Translated from original instructions»
THIS DOCUMENT PROVIDES THE INSTRUCTIONS FOR
THE INSTALLATION, USE AND MAINTENANCE OF THE
REDUCTION GEAR, THEREFORE IT IS AN INTEGRAL PART
OF IT AND MUST BE READ CAREFULLY BEFORE ANY USE
AND KEPT WITH CARE.
STRICTLY COMPLY
CONTAINED IN THIS DOCUMENT IN VIEW OF A SAFE AND
EFFECTIVE USE OF THE REDUCTION GEAR.
FAILURE TO COMPLY WITH THESE INSTRUCTIONS MIGHT
CAUSE EARLY FAULTS AND RESULT IN SITUATIONS OF
DANGER, IN ADDITION TO VOIDING ANY WARRANTY.
1- GENERAL INFORMATION
1.1- The RS99 reduction gear is designed to be operated by a
gasoline or diesel engine and to be coupled to the Interpump
Group high pressure pumps. It must be used in connection with
other mechanical units/components in order to create a system
with a definite function.
1.2- Since the RS99 reduction gear is used within a complete
system, installation and use must be suited to the type of system
used and comply with the safety Regulations in force in the
Country where the reduction gear is used.
1.3- Before using the reduction gear, make sure that the system
the reduction gear is used with is certified to comply with the
relevant Directives and/or Regulations.
1.4- Before installing and using the reduction gear for the first
time, we suggest you check that it is undamaged and make sure
that the rated features correspond to the required ones. If this is
not the case, do not use the reduction gear and contact the
after-sales service of Interpump Group for information.
1.5- In order to install the reduction gear correctly, follow the
instructions for the assembly and for the connections with pump
and engine as stated in this instruction manual and/or on the
reduction gear itself.
1.6- Assembly and installation must be made by qualified staff
only, who must have the necessary mechanical and technical
skills and be informed of the operating and safety instructions
contained in this document.
1.7- In view of a correct functioning of the reduction gear, and in
particular of the pump it is coupled to, the rating of the engine
used must be suited to the pump performance. In any case, the
engine power must not exceed 3.7 kW (5HP).

TECHNICAL FEATURES

WITH THE INSTRUCTIONS
19mm
3,7 kW max (5 HP)
SAE J609-A
i = 2,4
0,16 L (5,4 fl.oz.)
See paragraph: "LUBRICATING OIL"
2,7 kg (5,9 lb)
SERIES 44
SERIES 49
SERIES 50
SERIES 60
SERIES 63
In case of doubts, do not hesitate to contact the
after-sales service of Interpump Group.
1.8- The installer must provide the ultimate consumer with the
proper instructions for the correct use of the engine-reduction
gear-pump assembly and, if necessary,
assembly is used in connection with.
2- PACKAGE
2.1- Packages must be handled in compliance with the
instructions stated on the packages themselves and/or provided
by the manufacturer.
2.2- In case the reduction gear is not used immediately, it must
be stored in its integral package and placed in areas which are
not exposed to the weather and protected from excessive
humidity and from direct sunlight. Moreover, it is advisable to
place wooden pallets or other types of pallets between the
package and the floor, in order to prevent the direct contact with
the ground.
2.3- The package components must be disposed of in
compliance with the relevant laws in force.
3- ASSEMBLY AND INSTALLATION
The positions mentioned in the following instructions refer to the
exploded view.
Carefully clean all the driving parts/surfaces of the reduction
gear, of the pump and of the engine.
3.1- Coupling to the pump:
3.1.1- Unscrew the 4 screws and remove the case cover - shaft
outlet end of the pump the reduction gear must be coupled to.
See table of TECHNICAL FEATURES in order to choose the
pumps to be used.
3.1.2- Center the reduction gear flange pos. 16 on the pump
case – shaft outlet end placing the gasket pos. 17 between
them.
3.1.3- Fix the reduction gear flange pos. 16 to the pump by
means of the four screws pos. 19 and tighten (torque wrench
setting: 10 Nm).
3.1.4- Lubricate the pump shaft with grease in order to make the
assembly easier and prevent contact oxidation.
3.1.5- Fit the crown gear pos. 14 to the pump shaft up to limit
stop. Make sure that the feather key is present on the shaft.
- 7 -
NA ISO 3046 ICXN CURVE
(3450/1450 rpm)
all 1450 rpm versions
of the system the