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= ENGLISH =
= ENGLISH =
= ENGLISH =
= ENGLISH =
ENGINE SHAFT DIAMETER (A)
MAX GEAR DRIVE POWER
See power curve for continuous duty in view of the choice of the engine
type
ENGINE FLANGE
GEAR DRIVE RATIO (reduction)
OIL CAPACITY
LUBRICATING OIL
WEIGHT (without oil)
INTERPUMP GROUP PUMPS
«Translated from original instructions»
THIS DOCUMENT PROVIDES THE INSTRUCTIONS FOR
THE INSTALLATION, USE AND MAINTENANCE OF THE
REDUCTION GEAR, THEREFORE IT IS AN INTEGRAL PART
OF IT AND MUST BE READ CAREFULLY BEFORE ANY USE
AND KEPT WITH CARE.
STRICTLY
COMPLY
CONTAINED IN THIS DOCUMENT IN VIEW OF A SAFE AND
EFFECTIVE USE OF THE REDUCTION GEAR.
FAILURE TO COMPLY WITH THESE INSTRUCTIONS MIGHT
CAUSE EARLY FAULTS AND RESULT IN SITUATIONS OF
DANGER, IN ADDITION TO VOIDING ANY WARRANTY.
1- GENERAL INFORMATION
1.1- The RS500 reduction gear is designed to be operated by a
gasoline or diesel engine and to be coupled to the Interpump
Group high pressure pumps. It must be used in connection with
other mechanical units/components in order to create a system
with a definite function.
1.2- Since the RS500 reduction gear is used within a complete
system, installation and use must be suited to the type of system
used and comply with the safety Regulations in force in the
Country where the reduction gear is used.
1.3- Before using the reduction gear, make sure that the system
the reduction gear is used with is certified to comply with the
relevant Directives and/or Regulations.
1.4- Before installing and using the reduction gear for the first
time, we suggest you check that it is undamaged and make sure
that the rated features correspond to the required ones. If this is
not the case, do not use the reduction gear and contact the
after-sales service of Interpump Group for information.
1.5- In order to install the reduction gear correctly, follow the
instructions for the assembly and for the connections with pump
and engine as stated in this instruction manual and/or on the
reduction gear itself.
1.6- Assembly and installation must be made by qualified staff
only, who must have the necessary mechanical and technical
skills and be informed of the operating and safety instructions
contained in this document.
1.7- In view of a correct functioning of the reduction gear, and in
particular of the pump it is coupled to, the rating of the engine
used must be suited to the pump performance. In any case, the
engine power must not exceed 18.5 kW (25HP).
In case of doubts, do not hesitate to contact the
after-sales service of Interpump Group.
TECHNICAL FEATURES
WITH
THE
INSTRUCTIONS
25.4mm (1")
18.5 kW max (25 HP)
i = 2.2
0.28 L (9.47 fl.oz.)
See paragraph: "LUBRICATING OIL"
SERIES 47 - all 1450 rpm versions
SERIES 66 - all 1450 rpm versions
1.8- The installer must provide the ultimate consumer with the
proper instructions for the correct use of the engine-reduction
gear-pump assembly and, if necessary,
assembly is used in connection with.
2- PACKAGE
2.1- Packages must be handled in compliance with the
instructions stated on the packages themselves and/or provided
by the manufacturer.
2.2- In case the reduction gear is not used immediately, it must
be stored in its integral package and placed in areas which are
not exposed to the weather and protected from excessive
humidity and from direct sunlight. Moreover, it is advisable to
place wooden pallets or other types of pallets between the
package and the floor, in order to prevent the direct contact with
the ground.
2.3- The package components must be disposed of in
compliance with the relevant laws in force.
3- ASSEMBLY AND INSTALLATION
The positions mentioned in the following instructions refer to
the exploded view.
Carefully clean all the driving parts/surfaces of the reduction
gear, of the pump and of the engine.
3.1- Coupling to the pump:
3.1.1- Unscrew and remove the 4 screws fixing the case side
cover - shaft outlet end of the pump the reduction gear must
be coupled to. See table of TECHNICAL FEATURES in order
to choose the pumps to be used.
3.1.2- Lubricate the O-ring pos. 15 and place it in the seat
obtained on the outside end of the reduction gear cover pos.
14 by the hole provided for the pump shaft.
3.1.3- Center the reduction gear cover pos. 14 on the case
side cover – shaft outlet end of the pump taking care that the
O-ring pos. 15 stays in place correctly.
3.1.4- Fix the reduction gear cover pos. 14 to the pump by
means of the four screws pos. 16 and tighten (torque wrench
setting: 20 Nm). Check that the O-rings pos. 23 are present
under the screws head.
3.1.5- IMPORTANT: Place the reduction gear cover pos. 14
horizontally taking care that when the reduction gear is
assembled, the oil dipstick cap pos. 8 is positioned upwards.
3.1.6- Lubricate the pump shaft with grease in order to make the
assembly easier and prevent contact oxidation.
- 7 -
25mm
28.6mm (1" 1/8)
NA ISO 3046 ICXN CURVE
SAE J609-A-B
(3100/1425 rpm)
4.20 kg (9.26 lb)
of the system the
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