Troubleshooting; Brs-Lci Plc Cleaning Station En; Injection Jig En - Abicor Binzel BRS-LCi SPS Betriebsanleitung

BRS-LCi PLC

10 Troubleshooting

Risk of injury and machine damage when handled by unauthorized persons
Improper repair work and modifications to the product may lead to serious injuries and damage to the
device. The product warranty will be rendered invalid if the device is handled by unauthorized persons.
• Operating, maintenance, cleaning, and repair work may only be carried out by qualified personnel
Please observe the attached 'Warranty' document. In the event of any doubts and/or problems, please
contact your retailer or the manufacturer.
NOTICE
• Please also consult the operating instructions for the welding components, such as the power source
10.1 BRS-LCi PLC cleaning station
Fault
Pneumatic motor does not run
Insufficient cleaning
Torch parts are damaged
No injection
Tab. 17 BRS-LCi PLC faults and troubleshooting
10.2 Injection jig
Fault Cause
• Check the fill level
• Compressed-air supply/hose connection
No injection
• Directional valve Y4 does not open
• Valve actuator does not move
Too much/too little spray mist • Metering quantity incorrectly adjusted
No spray mist • Bottle empty
Tab. 18 Faults and troubleshooting—injection jig
DANGER
(in Germany, see TRBS 1203).
and compressed-air line.
Cause
• Compressed-air supply/hose connection
interrupted
• Directional valve Y1 or Y2 does not open
• Valve actuator does not move
• Reamer defective or blunt
• Wrong equipment parts
• Check the fill level
• Compressed-air supply/hose connections
interrupted
• Directional valve Y4 does not open
• Valve actuator does not move
interrupted
10 Troubleshooting
Troubleshooting
• Check all supply lines leading to the cylinder
and all threaded fittings
• Motor defective; replace
• Check the signal output of the robot control
• Replace the directional valve
• Replace the reamer
• Check the torch-dependent parts
• Check the immersion depth of the torch
• Refill the anti-spatter fluid
• Check all supply lines leading to the cylinder
and all threaded fittings
• Check the signal output of the robot control
• Replace the directional valve
Troubleshooting
• Refill the anti-spatter fluid
• Check all supply lines leading to the cylinder
and all threaded fittings
• Check the signal output of the robot control
• Replace directional valve Y4
• Adjust the throttling screw
• Check the pressure regulator setting:
min. 4 bar/max. 8 bar
• Replace the bottle
EN - 25