Herunterladen Inhalt Inhalt
Teilen
Diese Seite drucken
REXROTH EFC 5610 serie Bedienungsanleitung
  1. Anleitungen
  2. Marken
  3. REXROTH Anleitungen
  4. Frequenzumrichter
  5. EFC 5610 serie
  6. Bedienungsanleitung
REXROTH EFC 5610 serie Bedienungsanleitung

REXROTH EFC 5610 serie Bedienungsanleitung

Vorschau ausblenden
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
Inhalt
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144
145
146
147
148
149
150
151
152
153
154
155
156
157
158
159
160
161
162
163
164
165
166
167
168
169
170
171
172
173
174
175
176
177
178
179
180
181
182
183
184
185
186
187
188
189
190
191
192
193
194
195
196
197
198
199
200
201
202
203
204
205
206
207
208
209
210
211
212
213
214
215
216
217
218
219
220
221
222
223
224
225
226
227
228
229
230
231
232
233
234
235
236
237
238
239
240
241
242
243
244
245
246
247
248
249
250
251
252
253
254
255
256
257
258
259
260
261
262
263
264
265
266
267
268
269
270
271
272
273
274
275
276
277
278
279
280
281
282
283
284
285
286
287
288
289
290
291
292
293
294
295
296
297
298
299
300
301
302
303
304
305
306
307
308
309
310
311
312
313
314
315
316
317
318
319
320
321
322
323
324
325
326
327
328
329
330
331
332
333
334
335
336
337
338
339
340
341
342
343
344
345
346
347
348
349
350
351
352
353
354
355
356
357
358
359
360
361
362
363
364
365
366
367
368
369
370
371
372
373
374
375
376
377
378
379
380
381
382
383
384
385
386
387
388
389
390
391
392
393
394
395
396
397
398
399
400
401
402
403
404
405
406
407
408
409
410
411
412
413
414
415
416
417
418
419
420
421
422
423
424
425
426
427
428
429
430
431
432
433
434
435
436
437
438
439
440
441
442
443
444
445
446
447
448
449
450
451
452
453
454
Inhaltsverzeichnis

Werbung

Quicklinks

The Drive & Control Company
Frequency Converter
EFC 3610 / EFC 5610 Series
Operating Instructions
Edition 06
R912005854

Werbung

Inhaltsverzeichnis
loading

Verwandte Anleitungen für REXROTH EFC 5610 serie

Inhaltszusammenfassung für REXROTH EFC 5610 serie

  • Seite 1 The Drive & Control Company Frequency Converter EFC 3610 / EFC 5610 Series Operating Instructions Edition 06 R912005854...
  • Seite 2 This document, as well as the data, specifications and other information set forth in it, are the exclusive property of Bosch Rexroth (Xi'an) Electric Drives and Controls Co., Ltd. It may not be reproduced or given to third parties without its consent.
  • Seite 3 EFC x610 Series Bosch Rexroth AG Deutsch English Français Lebensgefahr bei Danger to life in Danger de Nichtbeachtung der nachstehenden case of non‑compliance with the mort en cas de non‑respect des Sicherheitshinweise! below-mentioned safety consignes de sécurité figurant ci- instructions! après !
  • Seite 4 Bosch Rexroth AG EFC x610 Series Deutsch English Français Electromagnetic / Champs Elektromagnetische / magnetische magnetic fields! Health hazard for électromagnétiques / magnétiques ! Felder! Gesundheitsgefahr für persons with heart pacemakers, Risque pour la santé des porteurs de Personen mit Herzschrittmachern, metal implants or hearing aids! stimulateurs cardiaques, d’implants...
  • Seite 5 Rexroth competente. en el idioma de su país, diríjase a su responsável da Rexroth. distribuidor competente de Rexroth. Solo personale qualificato può Apenas pessoal qualificado pode eseguire lavori sui componenti di Solo el personal debidamente trabalhar nos componentes de comando.
  • Seite 6 Bosch Rexroth AG EFC x610 Series Español Português Italiano Campi ¡Campos Campos elettromagnetici / magnetici! Pericolo electromagnéticos/magnéticos! eletromagnéticos / magnéticos! per la salute delle persone portatrici ¡Peligro para la salud de las personas Perigo de saúde para pessoas com di pacemaker, protesi metalliche o con marcapasos, implantes marcapassos, implantes metálicos...
  • Seite 7 Kontakta din Rexroth-återförsäljare givne anvisninger. om dokumentationen inte medföljer Mocht u niet beschikken over på ditt språk. Kontakt din Rexroth-forhandler, hvis documenten in uw landstaal, kunt u dokumentationen ikke medfølger på contact opnemen met uw plaatselijke Endast kvalificerad personal får dit sprog.
  • Seite 8 Bosch Rexroth AG EFC x610 Series Svenska Dansk Nederlands Elektromagnetiska/ magnetiska fält! Hälsofara för Elektromagnetiske/magnetiske Elektromagnetische / magnetische personer med pacemaker, implantat felter! Sundhedsfare for personer velden! Gevaar voor de gezondheid av metall eller hörapparat! med pacemakere, metalliske van personen met pacemakers, implantater eller høreapparater!
  • Seite 9 EFC x610 Series Bosch Rexroth AG Suomi Polski Český Näiden Zagrożenie Nebezpečí života v turvaohjeiden noudattamatta życia w razie nieprzestrzegania případě nedodržení níže uvedených jättämisestä on seurauksena poniższych wskazówek bezpečnostních pokynů! hengenvaara! bezpieczeństwa! Před uvedením výrobků do provozu si Ota tuote käyttöön vasta sen jälkeen, Nie uruchamiać...
  • Seite 10 Bosch Rexroth AG EFC x610 Series Suomi Polski Český Pola Elektromagnetická/ Sähkömagneettisia/magneettisia elektromagnetyczne / magnetyczne! magnetická pole! Nebezpečí pro kenttiä! Terveydellisten haittojen Zagrożenie zdrowia dla osób z zdraví osob s kardiostimulátory, vaara henkilöille, joilla on rozrusznikiem serca, metalowymi kovovými implantáty nebo sydämentahdistin, metallinen...
  • Seite 11 EFC x610 Series Bosch Rexroth AG Slovensko Slovenčina Română Življenjska Nebezpečenstvo Pericol de nevarnost pri neupoštevanju ohrozenia života pri nedodržiavaní moarte în cazul nerespectării naslednjih napotkov za varnost! nasledujúcich bezpečnostných următoarelor instrucţiuni de pokynov! siguranţă! Izdelke začnite uporabljati šele, ko v celoti preberete, razumete in Výrobky uvádzajte do prevádzky až...
  • Seite 12 Bosch Rexroth AG EFC x610 Series Slovensko Slovenčina Română Câmpuri Elektromagnetna / magnetna polja! Elektromagnetické/magnetické polia! electromagnetice / magnetice! Pericol Nevarnost za zdravje za osebe s Nebezpečenstvo pre zdravie osôb s pentru sănătatea persoanelor cu spodbujevalniki srca, kovinskimi kardiostimulátormi, kovovými stimulatoare cardiace, implanturi vsadki ali slušnimi aparati!
  • Seite 13 EFC x610 Series Bosch Rexroth AG Magyar Български Latviski Turpinājumā Опасност за живота при alábbi biztonsági útmutatások doto drošības norādījumu неспазване на посочените по-долу figyelmen kívül hagyása neievērošana var apdraudēt dzīvību! инструкции за безопасност! életveszélyes helyzethez vezethet! Sāciet lietot izstrādājumu tikai pēc Използвайте...
  • Seite 14 Bosch Rexroth AG EFC x610 Series Magyar Български Latviski Електромагнитни / магнитни Elektromágneses / mágneses mező! Elektromagnētiskais / magnētiskais полета! Опасност за здравето на Káros hatással lehet a szívritmus- lauks! Veselības apdraudējums хора със сърдечни стимулатори, szabályozó készülékkel, personām ar sirds stimulatoriem, метални...
  • Seite 15 Kui Teil puuduvad emakeelsed materjalid, siis pöörduge Rexrothi Εάν δεν υπάρχει τεκμηρίωση στη Jei Jūs negavote aprašo gimtąja kohaliku müügiesinduse poole. γλώσσα σας, απευθυνθείτε σε kalba, kreipkitės į įgaliotus Rexroth εξουσιοδοτημένο αντιπρόσωπο της atstovus. Ajamikomponentidega tohib töötada Rexroth. üksnes kvalifitseeritud personal.
  • Seite 16 Bosch Rexroth AG EFC x610 Series Lietuviškai Eesti Ελληνικά Elektromagnetilised / magnetilised väljad! Terviseohtlik Ηλεκτρομαγνητικά/μαγνητικά πεδία! Elektromagnetiniai / magnetiniai südamestimulaatorite, Κίνδυνος για την υγεία ατόμων με laukai! Pavojus asmenų su širdies metallimplantaatide ja καρδιακούς βηματοδότες, μεταλλικά stimuliatoriais, metaliniais implantais kuulmisseadmetega inimestele! εμφυτεύματα...
  • Seite 17 EFC x610 Series Bosch Rexroth AG 中文 如果不按照下述指定的安全说明使用，将会导致人身伤害！ 在没有阅读，理解随本产品附带的文件并熟知正当使用前，不要安装或使用本产品。 如果没有您所在国家官方语言文件说明，请与 Rexroth 销售伙伴联系。 只允许有资格人员对驱动器部件进行操作。 安全说明的详细解释在本文档的第一章。 高电压！电击导致生命危险！ 只有在安装了永久良好的设备接地导线后才可以对驱动器的部件进行操作。 在接触驱动器部件前先将驱动器部件断电。 确保电容放电时间。 危险运动！生命危险！ 保证设备的运动区域内和移动部件周围无障碍物。 防止人员意外进入设备运动区域内。 在接近或进入危险区域之前，确保传动设备安全停止。 电磁场/磁场！对佩戴心脏起搏器、金属植入物和助听器的人员会造成严重的人身伤害 ! 上述人员禁止进入安装及运行的驱动器区域，或者必须事先咨询医生。 热表面（大于 60 度）！灼伤风险！ 不要触摸金属表面（例如散热器）。驱动器部件断电后需要时间进行冷却（至少 15 分钟）。 安装和运输不当导致受伤危险！当心受伤！ 使用适当的运输和安装设备。 使用适合的工具及用适当的防护设备。 电池操作不当！受伤风险！ 请勿对低电量电池重新激活或重新充电（爆炸和腐蚀的危险）。 请勿拆解或损坏电池。请勿将电池投入明火中。 DOK-RCON03-EFC-X610***-IT06-EN-P...
  • Seite 18 Bosch Rexroth AG EFC x610 Series DOK-RCON03-EFC-X610***-IT06-EN-P...

  • Seite 19: Inhaltsverzeichnis

    EFC x610 Series Bosch Rexroth AG Table of Contents Table of Contents Page Safety Instructions for Electric Drives and Controls......1 Definitions of Terms................1 Explanation of Signal Words and the Safety Alert Symbol....General Information................4 1.3.1 Using the Safety Instructions and Passing Them on to Others....4 1.3.2...
  • Seite 20 Bosch Rexroth AG EFC x610 Series Table of Contents Page 6.1.1 Input....................6.1.2 Output....................6.1.3 V/f Control Performance..............20 6.1.4 SVC Control Performance..............20 6.1.5 Main Functions..................21 6.1.6 Communication..................22 6.1.7 Operating Panel................... 22 6.1.8 Protection.................... 6.1.9 Conditions................... Technical Data..................24 6.2.1...
  • Seite 21 EFC x610 Series Bosch Rexroth AG Table of Contents Page Dimensioning variables of the table values.......... 52 8.2.2 Control Cables..................54 Terminals..................... 8.3.1 Power Terminals.................. Power Terminals Figure................ 55 Power Terminals Description............... 55 Notes on DC-bus terminals..............8.3.2 Control Terminals................
  • Seite 22 Bosch Rexroth AG EFC x610 Series Table of Contents Page 9.3.5 Design and Installation in Area B – Interference-susceptible Area of Control Cabinet................... 9.3.6 Design and Installation in Area C – Strongly Interference-susceptible Area of Control Cabinet............... 9.3.7 Ground Connections................92 9.3.8...
  • Seite 23 EFC x610 Series Bosch Rexroth AG Table of Contents Page 12.2 Input and Output Terminals Configuration........12.2.1 Digital Input Configuration..............12.2.2 X5 Pulse Input Configuration............. 118 12.2.3 Analog Input Configuration..............120 12.2.4 Digital Output Configuration............. 12.2.5 Analog Output Configuration............. 123 12.2.6 I/O Card Terminal Configuration............
  • Seite 24 Bosch Rexroth AG EFC x610 Series Table of Contents Page 12.4.5 Frequency Setting Saving..............159 12.5 Run- / Stop- / Direction Command Source........12.5.1 Function Description................. 12.5.2 Run Command Source............... First and second run command source configuration....... Switch between first and second run command source....161 Stop command via panel <Stop>...
  • Seite 25 EFC x610 Series Bosch Rexroth AG Table of Contents Page 12.8.1 Function Description................. 12.8.2 Set the Simple PLC Mode..............191 12.8.3 Set Speed / Direction / Acceleration and Deceleration Time.... 12.8.4 Stop and Pause Simple PLC Control..........12.8.5 Indication of Simple PLC Status............
  • Seite 26 Bosch Rexroth AG EFC x610 Series Table of Contents Page Slip compensation factor configuration..........230 Torque boost setting................231 Optimization functions for V/f control..........12.11.3 SVC Control (EFC 5610 ONLY)............236 SVC control loop configuration............236 Speed control mode................Torque control mode.................
  • Seite 27 EFC x610 Series Bosch Rexroth AG Table of Contents Page 13.4.7 Error 7 (OE-4): Overvoltage during Stop........... 13.4.8 Error 8 (UE-1): Undervoltage during Run........... 258 13.4.9 Error 9 (SC): Surge Current or Short Circuit........258 13.4.10 Error 10 (IPH.L): Input Phase Loss............
  • Seite 28 Bosch Rexroth AG EFC x610 Series Table of Contents Page 13.5.1 Restarting after Power Loss............... 266 13.5.2 Automatic Error Reset................ 267 13.5.3 Error Reset by Digital Input............... Communication.................. 269 14.1 Brief Introduction................14.2 Basic Communication Settings............269 14.2.1 Selection of the Communication Protocol......... 269 14.2.2 Setting the Data Transmission Rate...........
  • Seite 29 EFC x610 Series Bosch Rexroth AG Table of Contents Page 14.3.5 Modbus Communication Example............. 14.3.6 Special Notes..................291 14.3.7 Communication Networking.............. Networking..................Recommendations on networking............. 14.4 PROFIBUS Protocol................14.4.1 Protocol Description................293 14.4.2 PROFIBUS Function................14.4.3 Requirements for PROFIBUS Link............294 14.4.4 Relationship between Communication Rate and Cables....
  • Seite 30 Bosch Rexroth AG EFC x610 Series Table of Contents Page I/O card terminals label..............I/O card terminals descriptions............I/O card terminals wiring..............315 15.6.2 Relay Card..................316 Relay card terminals label..............316 Relay card terminals descriptions............316 Relay card terminals wiring..............316 15.7...
  • Seite 31 EFC x610 Series Bosch Rexroth AG Table of Contents Page Appendix.................... 349 19.1 Appendix I: Abbreviations..............19.2 Appendix II: Type Coding..............19.2.1 Frequency Converter Type Coding............. 350 19.2.2 Operating Panel Type Coding............19.2.3 Panel Mounting Plate Type Coding............ 19.2.4 Communication Cable for Control Cabinet Type Coding....
  • Seite 32 Bosch Rexroth AG EFC x610 Series Table of Contents Page U0: General panel parameters............U1: LED panel parameters..............U2: LCD panel parameters..............392 19.3.8 Group d0: Monitoring Parameters............. 19.4 Appendix IV: Certification..............396 19.4.1 CE...................... 19.4.2 UL...................... 19.4.3 EAC....................19.4.4 RCM....................

  • Seite 33: Safety Instructions For Electric Drives And Controls

    EFC x610 Series Bosch Rexroth AG Safety Instructions for Electric Drives and Controls 1 Safety Instructions for Electric Drives and Controls 1.1 Definitions of Terms Documentation A documentation comprises the entire documentation used to inform the user of the product about the use and safety-relevant features for configuring, integrat- ing, mounting, installing, commissioning, operating, maintaining, repairing and decommissioning the product.
  • Seite 34 Bosch Rexroth AG EFC x610 Series Safety Instructions for Electric Drives and Controls as well as control and power circuits, which have been assembled for a specific application. A machine is, for example, intended for processing, treatment, movement or packaging of a material. The term "machine" also covers a combi- nation of machines which are arranged and controlled in such a way that they function as a unified whole.

  • Seite 35: Explanation Of Signal Words And The Safety Alert Symbol

    EFC x610 Series Bosch Rexroth AG Safety Instructions for Electric Drives and Controls 1.2 Explanation of Signal Words and the Safety Alert Symbol The Safety Instructions in the available application documentation contain spe- cific signal words (DANGER, WARNING, CAUTION or NOTICE) and, where re- quired, a safety alert symbol (in accordance with ANSI Z535.6-2011).

  • Seite 36: General Information

    You must follow these safety instructions. Bosch Rexroth is not liable for damages resulting from failure to observe the ● safety instructions.
  • Seite 37 EFC x610 Series Bosch Rexroth AG Safety Instructions for Electric Drives and Controls which measures of risk reduction for personal safety depend on electrical, electronic or programmable control systems. The information given in the application documentation with regard to the use ●...

  • Seite 38: Hazards By Improper Use

    Bosch Rexroth AG EFC x610 Series Safety Instructions for Electric Drives and Controls 1.3.3 Hazards by Improper Use High electrical voltage and high working current! Danger to life or serious in- ● jury by electric shock! High electrical voltage by incorrect connection! Danger to life or injury by ●...

  • Seite 39: Instructions With Regard To Specific Dangers

    EFC x610 Series Bosch Rexroth AG Safety Instructions for Electric Drives and Controls 1.4 Instructions with Regard to Specific Dangers 1.4.1 Protection Against Contact With Electrical Parts and Housings This section concerns components of the electric drive and control system with voltages higher than 50 volts.

  • Seite 40: Protective Extra-Low Voltage As Protection Against Electric Shock

    On components of an electric drive and control system provided by Bosch Rexroth, all connections and terminals with voltages between 5 and 50 volts are PELV ("Protective Extra-Low Voltage") systems. It is allowed to connect devices equipped with basic insulation (such as programming devices, PCs, notebooks, display units) to these connections.
  • Seite 41 EFC x610 Series Bosch Rexroth AG Safety Instructions for Electric Drives and Controls that faulty drive movements will occur. The extent of faulty drive movements de- pends upon the type of control and the state of operation. Dangerous movements! Danger to life, risk of injury, serious injury or property...

  • Seite 42: Protection Against Magnetic And Electromagnetic Fields During Operation And Mounting

    Bosch Rexroth AG EFC x610 Series Safety Instructions for Electric Drives and Controls and radio equipment in its possible positions of normal use. It might possibly be necessary to perform a special electromagnetic compatibility (EMC) test. 1.4.4 Protection Against Magnetic and Electromagnetic Fields During...

  • Seite 43: Protection Against Contact With Hot Parts

    EFC x610 Series Bosch Rexroth AG Safety Instructions for Electric Drives and Controls 1.4.5 Protection Against Contact with Hot Parts Hot surfaces of components of the electric drive and control system. Risk of burns! Do not touch hot surfaces of, for example, braking resistors, heat sinks, sup- ●...

  • Seite 44: Important Directions For Use

    The user alone carries all responsibility of the risks. Before using Bosch Rexroth products, make sure that all the pre-requisites for appropriate use of the products are satisfied. Personnel that in any way or form use our products must first read and under- ●...

  • Seite 45: Documentation Information

    Do not attempt to install or put the product into operation until you have com- pletely read and understood the descriptions in this documentation! 3.2 Reference For documentation available in other type or language, please consult your local Bosch Rexroth sales partner or check www.boschrexroth.com/efcx610. Documentation type Short text / Type code Language...

  • Seite 46: Delivery And Storage

    Bosch Rexroth AG EFC x610 Series Delivery and Storage 4 Delivery and Storage 4.1 Product Identification 4.1.1 Packing Nameplate Check if the model information on the packing nameplate is the same as you or- dered immediately after receipt. If the model is wrong, please contact Bosch Rexroth distributor.

  • Seite 47: Product Nameplate

    EFC x610 Series Bosch Rexroth AG Delivery and Storage 4.1.2 Product Nameplate Check if the model information on product nameplate is the same as you or- dered immediately after unpacking. If the model is wrong, please contact Bosch Rexroth distributor.

  • Seite 48: Visual Inspection

    Bosch Rexroth AG EFC x610 Series Delivery and Storage 4.2 Visual Inspection Check the product for transport damages, e.g. deformation or loose parts, im- mediately after unpacking. In case of damage, contact the forwarder at once and arrange for a thorough review of the situation.

  • Seite 49: Transport Of The Components

    EFC x610 Series Bosch Rexroth AG Delivery and Storage 4.4 Transport of the Components Description Symbol Unit Value Temperature range ℃ -25…70 a_tran Relative humidity – 5…95 Absolute humidity – 1…60 Climate category (IEC 721) – – Moisture condensation –...

  • Seite 50: Drive System Overview

    Bosch Rexroth AG EFC x610 Series Drive System Overview 5 Drive System Overview Fig. 5-1: Drive system overview ①: To select an appropriate fuse, see chapter 8.2.1 "Power Cables" on page ②: Excessively frequent starting and stopping will shorten the life time of relay contacts and DC-bus capacitors, and may destroy the resistor for capacitor charging and current limitation.

  • Seite 51: Frequency Converter Overview

    EFC x610 Series Bosch Rexroth AG Frequency Converter Overview 6 Frequency Converter Overview 6.1 Product Features 6.1.1 Input 1P 200...240 VAC (-10 % / +10 %) (IT-Net, TN-Net) Power supply voltage 3P 380...480 VAC (-15 % / +10 %) (IT-Net, TN-Net) Power supply frequency 50 / 60 Hz (±5 %)

  • Seite 52: V/F Control Performance

    Bosch Rexroth AG EFC x610 Series Frequency Converter Overview 6.1.3 V/f Control Performance V/f curve Linear mode, square curve mode, user-defined multi-point curve mode Speed regulation range 1:50 150 % of rated torque at 3.00 Hz Start-up torque 100 % of rated torque at 1.50 Hz 6.1.4 SVC Control Performance...

  • Seite 53: Main Functions

    EFC x610 Series Bosch Rexroth AG Frequency Converter Overview 6.1.5 Main Functions Analog setting: 1/1,000 of maximum frequency Frequency setting resolution Digital setting: 0.01 Hz Analog setting: ±0.1 % of maximum frequency (25 ℃ ± 10 ℃) Frequency setting accuracy Digital setting: ±0.01 % of maximum frequency (-10...50 ℃)

  • Seite 54: Communication

    Bosch Rexroth AG EFC x610 Series Frequency Converter Overview 6.1.6 Communication Standard communication protocol Modbus Standard communication interface RS485 Depending on communication module Optional communication protocol and interface (Needs to be ordered additionally) 6.1.7 Operating Panel Display: Display parameters, settings, status codes, warning codes and error codes...

  • Seite 55: Conditions

    EFC x610 Series Bosch Rexroth AG Frequency Converter Overview 6.1.9 Conditions Rated ambient temperature -10...45 ℃ Derating / ambient temperature 1.5 % / 1 °C (45...55 °C) Rated storage temperature -20...60 ℃ Rated altitude ≤ 1,000 m Derating / altitude 1 % / 100 m (1,000...4,000 m)

  • Seite 56: Technical Data

    Bosch Rexroth AG EFC x610 Series Frequency Converter Overview 6.2 Technical Data 6.2.1 Electric Data Motor power 200 V / 240 V 200 V / 240 V Output capacity Model [kW] Input current [A] Output current [A] [kVA] 0K40 6.2 / 5.1 2.4 / 2.0...
  • Seite 57 EFC x610 Series Bosch Rexroth AG Frequency Converter Overview 30K0...90K0: available with ONLY EFC 5610. Please select the power rating of the frequency converter according to the motor rated power on the nameplate. Motor power 380 V / 480 V...

  • Seite 58: Derating Of Electric Data

    Bosch Rexroth AG EFC x610 Series Frequency Converter Overview 6.2.2 Derating of Electric Data Derating and ambient temperature The ambient temperature for Frequency Converter EFC x610 is -10...55 ℃. Out of this range, there will be no possibility to install and run the frequency con- verter, even the performance data have been additionally reduced.

  • Seite 59: Derating And Mains Voltage

    EFC x610 Series Bosch Rexroth AG Frequency Converter Overview Derating and mains voltage Reduce overcurrent based on mains voltage. Frequency Converter EFC x610 is thermally dimensioned for the rated current. This rated current is available with the specified rated voltage. With deviating voltages in the permissible range, please pay attention to the following: <...

  • Seite 60: Derating And Carrier Frequency

    Bosch Rexroth AG EFC x610 Series Frequency Converter Overview Derating and carrier frequency In case of higher carrier frequency, the output current is reduced so that the power dissipation in power section remains more or less constant. The figure below shows the current reduction based on the carrier frequency for the fre-...
  • Seite 61 EFC x610 Series Bosch Rexroth AG Frequency Converter Overview I / I % Percentage of rated output current Normal duty rated Heavy load PWM or carrier frequency Fig. 6-4: Derating and carrier frequency for 5K50...22K0 models 29/421 DOK-RCON03-EFC-X610***-IT06-EN-P...
  • Seite 62 Bosch Rexroth AG EFC x610 Series Frequency Converter Overview I / I % Percentage of rated output current rated PWM or carrier frequency Fig. 6-5: Derating and carrier frequency for 30K0...90K0 models (ND and HD) 30/421 DOK-RCON03-EFC-X610***-IT06-EN-P...

  • Seite 63: Maximum Length Of Motor Cables

    EFC x610 Series Bosch Rexroth AG Frequency Converter Overview 6.2.3 Maximum Length of Motor Cables Maximum length of motor cables Model Configuration C3 [m] C1 [m] EFC x610 (internal EMC filter) – EFC x610 (internal EMC filter) + – External EMC filter 0K40…4K00...

  • Seite 64: Frequency Converter Mounting

    Bosch Rexroth AG EFC x610 Series Frequency Converter Mounting 7 Frequency Converter Mounting 7.1 Installation Conditions The frequency converter must be vertically installed. If one frequency converter is arranged above another, make sure the upper limit of air temperature into the inlet is not exceeded (see chapter 6.1.9 "Conditions"...

  • Seite 65: Heat Dissipation

    EFC x610 Series Bosch Rexroth AG Frequency Converter Mounting 7.2 Heat Dissipation 1P 200 VAC Heat dissipation Frame Model [BTU/h] 0K40 0K75 1K50 2K20 Tab. 7-1: 1P 200 VAC heat dissipation 3P 400 VAC Heat dissipation Frame Model [BTU/h] 0K40...

  • Seite 66: Air Flow Of Fans

    Bosch Rexroth AG EFC x610 Series Frequency Converter Mounting 7.3 Air Flow of Fans 1P 200 VAC Fan for heat sink Fan for internal components Frame Model [CFM] [CFM] /min] /min] 0K40 – – – – 0K75 – – –...
  • Seite 67 EFC x610 Series Bosch Rexroth AG Frequency Converter Mounting Quantity of fans Models 5K50...22K0 have only one fan for internal components. ● Models 30K0 and above have no fan for internal components. ● Models 1K50...7K50 have only one fan for heat sink.

  • Seite 68: Figures And Dimensions

    Bosch Rexroth AG EFC x610 Series Frequency Converter Mounting 7.4 Figures and Dimensions 7.4.1 Figures Fig. 7-2: EFC x610 0K40...4K00 dimensions figure Fig. 7-3: EFC x610 5K50...22K0 dimensions figure 36/421 DOK-RCON03-EFC-X610***-IT06-EN-P...
  • Seite 69 EFC x610 Series Bosch Rexroth AG Frequency Converter Mounting Fig. 7-4: EFC 5610 30K0...37K0 dimensions figure Fig. 7-5: EFC 5610 45K0...55K0 dimensions figure 37/421 DOK-RCON03-EFC-X610***-IT06-EN-P...
  • Seite 70 Bosch Rexroth AG EFC x610 Series Frequency Converter Mounting Fig. 7-6: EFC 5610 75K0...90K0 dimensions figure 38/421 DOK-RCON03-EFC-X610***-IT06-EN-P...

  • Seite 71: Dimensions

    EFC x610 Series Bosch Rexroth AG Frequency Converter Mounting 7.4.2 Dimensions Dimensions [mm] Screw Frame Model ① weight Ø size ② [kg] 0K40 0K75 1K50 2K20 Tab. 7-5: EFC x610 1P 200 VAC dimensions Dimensions [mm] Screw Frame Model ①...
  • Seite 72 Bosch Rexroth AG EFC x610 Series Frequency Converter Mounting ① : For complete type code for frequency converter, see chapter ● 19.2 "Appendix II: Type Coding" on page 350. E.g., type code for EFC 5610 5K50 (3P 400 VAC model) is: EFC5610-5K50-3P4-MDA-7P-NNNNN-NNNN.

  • Seite 73: Din Rail Mounting

    EFC x610 Series Bosch Rexroth AG Frequency Converter Mounting 7.4.3 DIN Rail Mounting Besides wall mounting with screws, Frequency Converter EFC x610 also pro- vides DIN rail mounting for models 0K40...7K50 (does not include cold plate models). Mounting buckle Disassembly handle Mounting rail Fig.

  • Seite 74: Installation Of Cold Plate Models

    Bosch Rexroth AG EFC x610 Series Frequency Converter Mounting 7.5 Installation of Cold Plate Models 7.5.1 Installation Conditions chapter 7.1 "Installation Conditions" on page 7.5.2 Heat Dissipation Heat dissipation Frame Model Cold plate loss [W] [BTU/h] 1K50 2K20 3K00 4K00 Tab.

  • Seite 75: Figures And Dimensions

    EFC x610 Series Bosch Rexroth AG Frequency Converter Mounting 7.5.3 Figures and Dimensions Fig. 7-8: Figures of EFC 5610 3P 1K50...4K00 (cold plate models) Cold plate models do not contain fan units. Dimensions [mm] Screw weight Frame Model ① size ②...

  • Seite 76: Use Of Thermal Compound Paste

    Bosch Rexroth AG EFC x610 Series Frequency Converter Mounting 7.5.4 Use of Thermal Compound Paste To use the thermal compound paste, the surface of heatsink and cold plate must be free from dust, dirt, oil and particles. In addition, the heatsink surface must meet the following three conditions: Minimum surface flatness: 50 µm (DIN EN ISO 1101)

  • Seite 77: Selecting An External Heat Sink

    EFC x610 Series Bosch Rexroth AG Frequency Converter Mounting 7.5.5 Selecting an External Heat Sink The heat transfer principle from the cold plate to the heat sink ambient air is shown as below: Fig. 7-10: Thermal equivalent circuit Temperature around the cold plate must be not more than 45 °C.

  • Seite 78: Other Information

    Bosch Rexroth AG EFC x610 Series Frequency Converter Mounting Fig. 7-12: Calculation formula of R COMP : The thickness of thermal compound paste [μm] : Thermal conductivity of thermal compound paste [W/m·°C] : Heat transfer area between cold plate and external heat sink [m Use the formulas above to calculate the maximum thermal resist- ●...

  • Seite 79: Frequency Converter Wiring

    EFC x610 Series Bosch Rexroth AG Frequency Converter Wiring 8 Frequency Converter Wiring 8.1 Wiring Diagram Fig. 8-1: Wiring diagram 47/421 DOK-RCON03-EFC-X610***-IT06-EN-P...
  • Seite 80 Bosch Rexroth AG EFC x610 Series Frequency Converter Wiring For cable size, fuse, screw torque, see chapter 8.2 "Cable Specifi- ● cations" on page For terminals, see chapter 8.3 "Terminals" on page ● ①: NPN modes, see fig. 8-10 "Digital input NPN / PNP wiring" on ●...

  • Seite 81: Cable Specifications

    EFC x610 Series Bosch Rexroth AG Frequency Converter Wiring 8.2 Cable Specifications 8.2.1 Power Cables Cable specification for international without USA / Canada ONLY USE copper wires of 90 ℃ or above with XLPE or EPR insu- ● lation according to IEC60364-5-52.
  • Seite 82 Bosch Rexroth AG EFC x610 Series Frequency Converter Wiring Power cables installation mode Fuse EFC x610 PE Cable Torque / Screw (gG) Model [N·m / lbf·in] (Mx) 10.0 2K20 16.0 1.00* / 9.0 (M3) 2.5*2 10.0 3K00 20.0 1.00* / 9.0 (M3) 4.0*2...

  • Seite 83: Cable Specification For Usa / Canada

    EFC x610 Series Bosch Rexroth AG Frequency Converter Wiring Cable specification for USA / Canada ONLY USE copper wires of 75 ℃ or above according to UL 508C. ● It is recommended to use shielded cables to connect the motor.

  • Seite 84: Dimensioning Variables Of The Table Values

    Bosch Rexroth AG EFC x610 Series Frequency Converter Wiring Dimensioning variables of the table values 1. Installation types: B1 according to IEC 60364-5-52, e.g. stranded wires routed in cable ● duct B2 according to IEC 60364-5-52, e.g. multi-core line routed in cable duct ●...
  • Seite 85 EFC x610 Series Bosch Rexroth AG Frequency Converter Wiring Characteristics In the case of error (e.g. ground error at connections L+, L -), fuses of characteristic gL (general-purpose fuse link for cables and lines) and gG (general-purpose fuse link for general installations) protect the lines in the frequency converter system.

  • Seite 86: Control Cables

    Bosch Rexroth AG EFC x610 Series Frequency Converter Wiring 8.2.2 Control Cables The following requirements are applicable to the signal connection wiring: Flexible cables with wire end sleeves ● Cable cross-section: 0.2...1.0 mm ● Cable cross-section for connectors with insulation sleeves: 0.25...1.0 mm ●...

  • Seite 87: Terminals

    EFC x610 Series Bosch Rexroth AG Frequency Converter Wiring 8.3 Terminals 8.3.1 Power Terminals Power Terminals Figure ① 1P 200 VAC 0K40...2K20 1P AC: Single phase AC power supply ② 3P 400 VAC 0K40...4K00 3P AC: Three phases AC power supply ③...

  • Seite 88: Notes On Dc-Bus Terminals

    Bosch Rexroth AG EFC x610 Series Frequency Converter Wiring Fig. 8-5: Grounding and PE terminals 1: Grounding terminal for mains cables 2: Reserved for PE / shielding adapter (Order additionally) 3: Reserved for PE / shielding adapter (Order additionally) 4: Grounding terminal for motor cables Fig.
  • Seite 89 EFC x610 Series Bosch Rexroth AG Frequency Converter Wiring Motor a Motor b Fig. 8-7: Wiring of DC-bus in parallel Conditions for DC-bus in parallel In the above typical application, FC runs in generation mode and FC runs in ●...
  • Seite 90 Bosch Rexroth AG EFC x610 Series Frequency Converter Wiring Wiring of DC-bus with external DC power supply FENL Mains choke External DC power supply Frequency converter Motor Fuse Softstart resistor Magnetic contactor Magnetic contactor of softstart resis- Fig. 8-8: Wiring of DC-bus with external DC power supply...
  • Seite 91 EFC x610 Series Bosch Rexroth AG Frequency Converter Wiring Conditions for DC-bus with external DC power supply DC-bus voltage is within the specified range: 457...745 V. ● Use mains choke. ● Select fuses according to chapter "DC-bus fuse specification" on page ●...
  • Seite 92 Bosch Rexroth AG EFC x610 Series Frequency Converter Wiring DC-bus fuse specification The fuse rating depends on the fuse type (gG) and the temporary overload capa- bility of the frequency converter. If no overload happens in an application, the fuses can be selected directly according to the power rating of the frequency converter.

  • Seite 93: Control Terminals

    EFC x610 Series Bosch Rexroth AG Frequency Converter Wiring 8.3.2 Control Terminals Control terminals figure Fig. 8-9: Control circuit terminals CAUTION The frequency converter might be damaged! Please make sure that the power supply of the frequency converter has been switched off before plugging or unplugging the connector.

  • Seite 94: Control Terminals Description

    Bosch Rexroth AG EFC x610 Series Frequency Converter Wiring Control terminals description Digital inputs Terminal Signal function Description Signal requirement Multi-function Inputs via opto-electric couplers: X1...X5 digital inputs See Group E1 24 VDC, 8 mA / 12 VDC, 4 mA Pulse input Pulse input: Max.

  • Seite 95: Digital Outputs

    EFC x610 Series Bosch Rexroth AG Frequency Converter Wiring Digital outputs Terminal Signal function Description Signal requirement DO1a Open collector output: See Group E2 Open collector output or Max. 30 VDC, 50 mA pulse output DO1b COM is reference Pulse output Max. frequency: 32.0 kHz...

  • Seite 96: Digital Input Npn / Pnp Wiring

    Bosch Rexroth AG EFC x610 Series Frequency Converter Wiring Digital input NPN / PNP wiring ① ③ NPN wiring with internal power supply PNP wiring with internal power supply ② ④ NPN wiring with external power supply PNP wiring with external power supply Fig.

  • Seite 97: Digital Output Do1A, Do1B Load Pull-Up / Pull-Down Wiring

    EFC x610 Series Bosch Rexroth AG Frequency Converter Wiring Digital output DO1a, DO1b load pull-up / pull-down wiring ① ③ Load pull-up wiring with internal power Load pull-up wiring with external power supply supply ② ④ Load pull-down wiring with internal...

  • Seite 98: Analog Input Terminals (Ai1, Ai2, Eai, +10 V, +5 V, Earth And Gnd)

    Bosch Rexroth AG EFC x610 Series Frequency Converter Wiring Analog input terminals (AI1, AI2, EAI, +10 V, +5 V, Earth and GND) Fig. 8-12: Analog input terminals The figure for AI2 and +5 V is similar to the figure above.

  • Seite 99: Relay Output Terminals

    EFC x610 Series Bosch Rexroth AG Frequency Converter Wiring Relay output terminals When relay output terminals are connected with inductive loads (relays, contac- tors, solenoid valves, motors, etc.), following noise suppression circuits need to be applied at the coils of the inductive loads, as close as possible to the induc- tive loads, in order to reduce the electromagnetic interference generated from inductive load action.

  • Seite 100: Notes On Dc_In Terminal

    Bosch Rexroth AG EFC x610 Series Frequency Converter Wiring Notes on DC_IN terminal Converter in running status: Converter stops with error 'UE-1' at AC power loss Conditions Description 'UE-1' remains to be displayed on the panel 'Power loss restart' function does NOT work...
  • Seite 101 EFC x610 Series Bosch Rexroth AG Frequency Converter Wiring Limited* Parameters Code Name Code Name b0.00 Access authority setting E9.01 Automatic error reset interval E0.45 Power loss restart mode E9.05 Last error type E0.46 Power loss restart delay E9.06 Second last error type E8.00 Communication protocol...

  • Seite 102: Safe Torque Off (Sto) Terminals

    Bosch Rexroth AG EFC x610 Series Frequency Converter Wiring 8.3.3 Safe Torque Off (STO) Terminals Terminal Definition Fig. 8-14: STO terminals Connection Signal name Function 1 / 7 COM is the reference of +24 V 2 / 8 STO1+ Input channel 1...

  • Seite 103: Electromagnetic Compatibility (Emc)

    EFC x610 Series Bosch Rexroth AG Electromagnetic Compatibility (EMC) 9 Electromagnetic Compatibility (EMC) 9.1 EMC Requirements 9.1.1 General Information The electromagnetic compatibility (EMC) or electromagnetic interference (EMI) includes the following requirements: Sufficient noise immunity of an electric installation or an electric device ●...

  • Seite 104: Minimum Immunity Requirements For Pdss Intended For Use In The Second Environment

    Bosch Rexroth AG EFC x610 Series Electromagnetic Compatibility (EMC) Minimum immunity requirements for PDSs intended for use in the second envi- ronment Basic standard Performance Port Phenomenon for test Level (acceptance method criterion) 4 kV CD or 8 kV AD...

  • Seite 105: Minimum Immunity Requirements For Pdss Intended For Use In The First Environment

    EFC x610 Series Bosch Rexroth AG Electromagnetic Compatibility (EMC) Minimum immunity requirements for PDSs intended for use in the first environ- ment Basic standard Performance Port Phenomenon for test Level (acceptance method criterion) 4 kV CD or 8 kV AD...

  • Seite 106: Evaluation Criterion

    Bosch Rexroth AG EFC x610 Series Electromagnetic Compatibility (EMC) Evaluation criterion Evaluation criterion Explanation (abbreviated form from EN 61800-3) Deviations within allowed range Automatic recovery after interference Switched off without automatic recovery. Device remains undamaged Tab. 9-3: Evaluation criterion 74/421...

  • Seite 107: Noise Emission Of The Drive System

    EFC x610 Series Bosch Rexroth AG Electromagnetic Compatibility (EMC) 9.1.3 Noise Emission of the Drive System Causes of noise emission Controlled variable-speed drives contain converters containing snappy semiconductors. The advantage of modifying the speed with high precision is achieved by means of pulse width modulation of the converter voltage. This can generate sinusoidal current with variable amplitude and frequency in the motor.
  • Seite 108 Bosch Rexroth AG EFC x610 Series Electromagnetic Compatibility (EMC) Curves of limit IEC / EN In this CISPR 11 Explanation value 61800-3 document characteristic One of the following 3 requirements must have been fulfilled: Mains connection current > 400 A, ●...
  • Seite 109 EFC x610 Series Bosch Rexroth AG Electromagnetic Compatibility (EMC) 1.1 C3 2 3.2 C2 1 environment, QP, I > 100 A (class environment, AV (1 environment, A, group 2, I > 100 A) even if source of interference in 2 1.2 C3 2...
  • Seite 110 Bosch Rexroth AG EFC x610 Series Electromagnetic Compatibility (EMC) Second Environment, Industrial Area Facilities not directly connected to a low-voltage mains to supply buildings in residential areas. If the limit values in an industrial area separated from public supply by a transformer station only have to be complied with at the property boundary or in the neighboring low-voltage mains, the filter might not be necessary.
  • Seite 111 EFC x610 Series Bosch Rexroth AG Electromagnetic Compatibility (EMC) See the following chapters for the limit classes (as per categories C1, C2, C3, C4 according to EN 61800-3) which can be reached for Bosch Rexroth Frequency Converter EFC x610. 79/421 DOK-RCON03-EFC-X610***-IT06-EN-P...

  • Seite 112: Ensuring The Emc Requirements

    2008-02-26. EMC Properties of Components Drive and control components by Rexroth are designed and built, in accordance with the present state-of-the-art of standardization, according to legal regula- tions of the EU Directive EMC 2004/108/EC and the German law.
  • Seite 113 EFC x610 Series Bosch Rexroth AG Electromagnetic Compatibility (EMC) Case 2: Acceptance test of a machine or installation with the installed drive ● systems. The product standard for the respective type of machine/installation, if exist- ing, applies to the acceptance test of the machine or installation. In the last years, some new product standards were created at present.

  • Seite 114: Emc Measures For Design And Installation

    The following rules are the basics for designing and installing drives in compli- ance with EMC: Mains Filter Correctly use a mains filter recommended by Rexroth for radio interference sup- pression in the mains supply of the drive system. Control Cabinet Grounding Connect all metal parts of the cabinet with one another over the largest possible surface area to establish a good electric connection.
  • Seite 115 EFC x610 Series Bosch Rexroth AG Electromagnetic Compatibility (EMC) Twisted Wires Twist unshielded wires belonging to the same circuit (feeder and return cable) or keep the surface between feeder and return cable as small as possible. Wires that are not used have to be grounded at both ends.

  • Seite 116: Emc-Optimal Installation In Facility And Control Cabinet

    Bosch Rexroth AG EFC x610 Series Electromagnetic Compatibility (EMC) 9.3.2 EMC-optimal Installation in Facility and Control Cabinet General Information For EMC-optimal installation, a special separation of the interference-free area (mains connection) and the interference-susceptible area (drive components) is recommended, as shown in the figures below.
  • Seite 117 EFC x610 Series Bosch Rexroth AG Electromagnetic Compatibility (EMC) even better, via grounding straps with the same cross section. Make sure con- nection points have good contact. 85/421 DOK-RCON03-EFC-X610***-IT06-EN-P...

  • Seite 118: Control Cabinet Mounting According To Interference Areas - Exem- Plary Arrangements

    Bosch Rexroth AG EFC x610 Series Electromagnetic Compatibility (EMC) 9.3.3 Control Cabinet Mounting according to Interference Areas – Ex- emplary Arrangements Fig. 9-3: Control cabinet mounting according to interference areas – exemplary arrange- ments 86/421 DOK-RCON03-EFC-X610***-IT06-EN-P...

  • Seite 119: Design And Installation In Area A - Interference-Free Area Of Control Cabinet

    EFC x610 Series Bosch Rexroth AG Electromagnetic Compatibility (EMC) 9.3.4 Design and Installation in Area A – Interference-free Area of Con- trol Cabinet Arrangement of the Components in the Control Cabinet Comply with a distance of at least 200 mm (distance d1 in the figure): Between components and electric elements (switches, pushbuttons, fuses, ●...
  • Seite 120 Bosch Rexroth AG EFC x610 Series Electromagnetic Compatibility (EMC) Routing and Connecting a Neutral Conductor (N) If a neutral conductor is used together with a three-phase connection, it must not be installed unfiltered in areas B and C, in order to keep interference off the mains.
  • Seite 121 EFC x610 Series Bosch Rexroth AG Electromagnetic Compatibility (EMC) Point of Connection for Environment Grounding Conductor at Machine, Installa- tion, Control Cabinet The equipment grounding conductor of the power cable of the machine, installa- tion or control cabinet has to be permanently connected at point PE and have a...

  • Seite 122: Design And Installation In Area B - Interference-Susceptible Area Of Control Cabinet

    Bosch Rexroth AG EFC x610 Series Electromagnetic Compatibility (EMC) 9.3.5 Design and Installation in Area B – Interference-susceptible Area of Control Cabinet Arranging Components and Lines Modules, components and lines in area B should be placed at a distance of at least d1 = 200 mm from modules and lines in area A.

  • Seite 123: Design And Installation In Area C - Strongly Interference-Susceptible Area Of Control Cabinet

    EFC x610 Series Bosch Rexroth AG Electromagnetic Compatibility (EMC) 9.3.6 Design and Installation in Area C – Strongly Interference-suscepti- ble Area of Control Cabinet Area C mainly concerns the motor power cables, especially at the connection point of the drive controller.

  • Seite 124: Ground Connections

    Bosch Rexroth AG EFC x610 Series Electromagnetic Compatibility (EMC) 9.3.7 Ground Connections Housing and Mounting Plate By means of appropriate ground connections, it is possible to avoid the emis- sion of interference, because interference is discharged to ground on the short- est possible way.

  • Seite 125: Installing Signal Lines And Signal Cables

    EFC x610 Series Bosch Rexroth AG Electromagnetic Compatibility (EMC) 9.3.8 Installing Signal Lines and Signal Cables Line Routing The following measures are recommend: Route signal and control lines separately from the power cables with a mini- ● mum distance of d5 = 100 mm (see "Division into Areas (zones)"...

  • Seite 126: General Measures Of Radio Interference Suppression For Relays, Contactors, Switches, Chokes And Inductive Loads

    Bosch Rexroth AG EFC x610 Series Electromagnetic Compatibility (EMC) 9.3.9 General Measures of Radio Interference Suppression for Relays, Contactors, Switches, Chokes and Inductive Loads If, in conjunction with electronic devices and components, inductive loads, such as chokes, contactors, relays are switched by contacts or semiconductors, ap- propriate interference suppression has to be provided for them: By arranging free-wheeling diodes in the case of d.c.

  • Seite 127: Operating Panel And Dust Cover

    EFC x610 Series Bosch Rexroth AG Operating Panel and Dust Cover 10 Operating Panel and Dust Cover 10.1 LED Panel The LED panel is removable and composed of two areas: display and buttons. The display shows mode settings and operating state of the frequency converter.

  • Seite 128: Dust Cover

    Bosch Rexroth AG EFC x610 Series Operating Panel and Dust Cover 10.3 Dust Cover Fig. 10-3: Dust cover Frequency Converter EFC x610 are available with Dust Cover instead of LED Panel on demand. To operate frequency converters with Dust Cover, Order an LED Panel additionally, and then set the frequency con- ●...

  • Seite 129: Led Indicator

    EFC x610 Series Bosch Rexroth AG Operating Panel and Dust Cover 10.4 LED Indicator Mode Power ① Power off Ready Green / Off Off / Green Run (FWD) Green Green Run (REV) Green Green Run pending Blinks in green DC-braking at start...

  • Seite 130: Operating Descriptions

    Bosch Rexroth AG EFC x610 Series Operating Panel and Dust Cover 10.5 Operating Descriptions Fig. 10-4: Operating mode Fig. 10-5: Operating example 98/421 DOK-RCON03-EFC-X610***-IT06-EN-P...

  • Seite 131: Fast Access To Parameters With Button Combinations

    EFC x610 Series Bosch Rexroth AG Operating Panel and Dust Cover 10.6 Fast Access to Parameters with Button Combinations EFC x610 provides fast access to parameters within a parameter group with '<Func> + <▲>' or '<Func> + <▼>' combinations. This function is only valid for the tens digit of the function code index '□□.x□'.

  • Seite 132: Digit Shifting Function For Modification Of Parameter Values

    Bosch Rexroth AG EFC x610 Series Operating Panel and Dust Cover 10.7 Digit Shifting Function for Modification of Parameter Values EFC x610 also provides the digit shifting function for modification of parameter values. To activate this function, press '<Func> + <▲>' or '<Func> + <▼>' once when the frequency converter is displaying a certain parameter value.

  • Seite 133: Lcd Panel

    EFC x610 Series Bosch Rexroth AG Operating Panel and Dust Cover 10.8 LCD Panel 10.8.1 LCD Panel Introduction Fig. 10-6: LCD panel appearance (1) Navigation button 1. Scroll between parameter and group code 2. Set the parameter value (2) Loc / Rem button: Switch between "Remote" & "Local".

  • Seite 134: Operating Example

    Bosch Rexroth AG EFC x610 Series Operating Panel and Dust Cover Frequency converter status Details : Blinking Running at 0 Hz (set RefDir: FWD) ● : Invisible : Invisible : Invisible Running at 0 Hz (set RefDir: REV) ● : Blinking...

  • Seite 135: Quick Start

    EFC x610 Series Bosch Rexroth AG Quick Start 11 Quick Start 11.1 Checklist before Quick Start 11.1.1 Step 1: Check application conditions Rated ambient temperature -10...45 ℃ Derating / ambient temperature 1.5 % / 1 °C (45...55 °C) Rated storage temperature -20...60 ℃...

  • Seite 136: Quick Start Parameters

    Bosch Rexroth AG EFC x610 Series Quick Start 11.2 Quick Start Parameters Code Name Setting range Default Min. Attri. C0.05 Carrier frequency C1.05 Motor rated power 0.1...1,000.0 kW Stop C1.06 Motor rated voltage 0...480 V Stop C1.07 Motor rated current 0.01...655.00 A...

  • Seite 137: Control The Motor

    EFC x610 Series Bosch Rexroth AG Quick Start 11.3 Control the Motor WARNING Ensure the enclosure is in place before the device is powered on. Wait for at least 5 minutes after powering off to allow the DC capacitor being discharged,...

  • Seite 138: Motor Parameters Auto-Tuning

    Bosch Rexroth AG EFC x610 Series Quick Start 11.4 Motor Parameters Auto-Tuning For SVC control and applications with higher requirement to control accuracy in V/f control, motor parameter auto-tuning is necessary. Two modes of auto-tuning are available, static auto-tuning and rotational auto-tuning. The former mode is mainly used for V/f control and the latter is used mainly for SVC control.

  • Seite 139: Possible Errors During Quick Start And Respective Solutions

    EFC x610 Series Bosch Rexroth AG Quick Start 11.5 Possible Errors during Quick Start and Respective Solutions Errors Solutions Over current (SC, OC-1 or OC-2) Increase the acceleration time occurs during acceleration Over voltage (OE-3) Increase the deceleration time occurs during deceleration Over current (SC, OC-1 or OC-2) Incorrect wiring.

  • Seite 140: Functions And Parameters

    Bosch Rexroth AG EFC x610 Series Functions and Parameters 12 Functions and Parameters 12.1 Basic Settings 12.1.1 Parameter Group Access Control This function is used to set parameters or read parameter settings fast. Five ac- cess modes are available with parameter b0.00.
  • Seite 141 EFC x610 Series Bosch Rexroth AG Functions and Parameters If a parameter in group '-PF-' is changed back to its default set- ● ting, that parameter is still visible in group '-PF-'. It is invisible af- ter exit from and re-access to group '-PF-'.

  • Seite 142: Parameter Initialization

    Bosch Rexroth AG EFC x610 Series Functions and Parameters 12.1.2 Parameter Initialization This function is used to restore parameter settings to factory defaults when a frequency converter fails to drive the motor due to wrong parameter settings. Be sure that the parameter settings match with the motor data and the actual applications after factory defaults restore.

  • Seite 143: Parameter Replication

    EFC x610 Series Bosch Rexroth AG Functions and Parameters 12.1.3 Parameter Replication This function is used for setting multiple frequency converters with the same settings via the operating panel. With this function, users only need set parameters of one frequency converter (source converter), and then replicate its settings for all the other frequency converters (target converters).
  • Seite 144 Bosch Rexroth AG EFC x610 Series Functions and Parameters Read-only parameters are marked with Read in parameter list, see ● chapter 19.3.1 "Terminology and Abbreviation in Parameter List" on page 357 Any of other operations is inactive in parameter replication ●...

  • Seite 145: Parameter Set Selection

    EFC x610 Series Bosch Rexroth AG Functions and Parameters 12.1.4 Parameter set selection This function allows to switch between two sets of parameters. It is used if the motors are switched at the output of the frequency converter and two motors should be driven by one device.
  • Seite 146 Bosch Rexroth AG EFC x610 Series Functions and Parameters Fig. 12-1: Parameter set selection by b0.12 By digital input: ● Parameter set switch will be carried out with an digital input if one of the pa- rameters E1.00…E1.04 or H8.00…H8.03 is set to option “46: Parameter set selection”.

  • Seite 147: Password Protection

    EFC x610 Series Bosch Rexroth AG Functions and Parameters 12.1.5 Password Protection Two types of passwords are available, user password and manufacturer pass- word: User password: used to protect parameter settings from unauthorized or un- ● intended changes. Manufacturer password: for service ONLY.

  • Seite 148: Input And Output Terminals Configuration

    Bosch Rexroth AG EFC x610 Series Functions and Parameters 12.2 Input and Output Terminals Configuration 12.2.1 Digital Input Configuration 5 multi-function digital inputs are available with PNP and NPN wiring. Code Name Setting range Default Min. Attri. E1.00 X1 input –...
  • Seite 149 EFC x610 Series Bosch Rexroth AG Functions and Parameters Used for the 3-wire control mode, see chapter 12.6.3 "2-wire / 3-wire Control (Forward / stop, reverse / stop)" on page 180. 26: Simple PLC stop ● 27: Simple PLC pause ●...

  • Seite 150: X5 Pulse Input Configuration

    Bosch Rexroth AG EFC x610 Series Functions and Parameters 12.2.2 X5 Pulse Input Configuration X5 digital input can also be used to receive pulse signal with a 30...70 % duty ratio. This pulse input can be used in 3 purposes: Frequency setting source ●...
  • Seite 151 EFC x610 Series Bosch Rexroth AG Functions and Parameters Fig. 12-3: Curve 1 [E1.75]...[E1.78] are used to define characteristics of curve 2: Code Name Setting range Default Min. Attri. E1.68 Analog input curve setting 0...7 – E1.75 Input curve 2 minimum 0.0 %...[E1.77]...

  • Seite 152: Analog Input Configuration

    Bosch Rexroth AG EFC x610 Series Functions and Parameters 12.2.3 Analog Input Configuration Please read through the information on 'Wiring diagram' and 'Terminals' before configuration of 'Analog inputs AI1, AI2', see chapter 8 "Frequency Converter Wiring" on page 47 chapter "Analog inputs" on page 62 respectively.

  • Seite 153: Digital Output Configuration

    EFC x610 Series Bosch Rexroth AG Functions and Parameters 12.2.4 Digital Output Configuration Please read through the information on 'Wiring diagram' and 'Terminals' before configuration of 'Digital output', see chapter 8 "Frequency Converter Wiring" on page 47 chapter "Digital outputs" on page 63 respectively.
  • Seite 154 Bosch Rexroth AG EFC x610 Series Functions and Parameters 11: Converter overload pre-warning ● chapter "Overload pre-warning" on page 210. 12: Motor overload pre-warning ● chapter "Motor overload pre-warning" on page 218. 13: Converter stop by external error ● chapter "Reaction to External Error Signals" on page 215.

  • Seite 155: Analog Output Configuration

    EFC x610 Series Bosch Rexroth AG Functions and Parameters 12.2.5 Analog Output Configuration Step 1: Set AO1 output mode Code Name Setting range Default Min. Attri. 0: 0...10 V E2.25 AO1 output mode – 1: 0...20 mA Step 2: Select AO1 output signal...
  • Seite 156 Bosch Rexroth AG EFC x610 Series Functions and Parameters Code Name Setting range Default Min. Attri. E2.52 Output curve 1 maximum [E2.50]...100.0 % 100.0 E2.53 Output curve 1 maximum value 0.00...100.00 % 100.00 0.01 AO1 output Ref. Reference Fig. 12-5: AO1 output curve Analog output status is monitored by parameter d0.35 'AO1 output'.

  • Seite 157: I/O Card Terminal Configuration

    EFC x610 Series Bosch Rexroth AG Functions and Parameters 12.2.6 I/O Card Terminal Configuration Set digital input terminals Code Name Setting range Default Min. Attri. H8.00 EX1 input – Stop H8.01 EX2 input – Stop 0...46 H8.02 EX3 input –...

  • Seite 158: Set Analog Input Terminals

    Bosch Rexroth AG EFC x610 Series Functions and Parameters Set analog input terminals Code Name Setting range Default Min. Attri. 0: 0...20 mA 1: 4...20 mA 2: 0…10 V H8.05 EAI input mode – Stop 3: 0…5 V 4: 2...10 V 5: -10...10 V...
  • Seite 159 EFC x610 Series Bosch Rexroth AG Functions and Parameters Fig. 12-6: Definition of curve 0 H8.06 'EAI input polarity setting' defines how the input polarity information can be used for operation. [H8.06] = 0: Polarity inactive ● – Setting frequency will be always positive irrespective of H8.16 / H8.18 pa- rameter setting.
  • Seite 160 Bosch Rexroth AG EFC x610 Series Functions and Parameters – EAI as direction control has a higher priority than actual panel and terminal setting. For example, the terminal control is giving a FWD signal, but during the running process, the EAI’s input is becoming negative, then the final di- rection would be changed to negative.
  • Seite 161 EFC x610 Series Bosch Rexroth AG Functions and Parameters Fig. 12-8: EAI example 2 3. H8.06 = 2 H8.15 = -100.0, H8.16 = -50.0, H8.17 = 100.0, H8.18 = 50.0 Fig. 12-9: EAI example 3 When [H8.05] = '5: -10...10 V' and [H8.06] = '2: Polarity active with...

  • Seite 162: Set Digital / Analog Output Terminals

    Bosch Rexroth AG EFC x610 Series Functions and Parameters Set digital / analog output terminals Code Name Setting range Default Min. Attri. H8.20 EDO output setting – Stop 0...25 Extended relay output H8.21 – Stop selection H8.25 EAO output mode 0: 0…10 V;...

  • Seite 163: Perform The Self-Test Function

    EFC x610 Series Bosch Rexroth AG Functions and Parameters Perform the self-test function Code Name Setting range Default Min. Attri. 0: Inactive 1: EAO diagnosis I/O card output channel H8.87 2: EDO diagnosis – Stop diagnosis 3: ERO diagnosis 4: All output diagnosis 0: Inactive ●...

  • Seite 164: Relay Card Terminal Configuration

    Bosch Rexroth AG EFC x610 Series Functions and Parameters 12.2.7 Relay Card Terminal Configuration Set the relay terminals Code Name Setting range Default Min. Attri. H9.00 Extended relay 1 output selection – Stop H9.01 Extended relay 2 output selection –...

  • Seite 165: Perform The Self-Test Function

    EFC x610 Series Bosch Rexroth AG Functions and Parameters Perform the self-test function Code Name Setting range Default Min. Attri. 0: Inactive 1: Relay1 diagnosis 2: Relay2 diagnosis H9.97 Relay card output channel diagnosis – Stop 3: Relay3 diagnosis 4: Relay4 diagnosis...

  • Seite 166: Power Stage Configuration

    Bosch Rexroth AG EFC x610 Series Functions and Parameters 12.3 Power Stage Configuration 12.3.1 Set the Control Mode This function is ONLY available with Frequency Converter EFC 5610. For Fre- quency Converter EFC 3610, ONLY 'V/f control' is available. Code...

  • Seite 167: Normal / Heavy Duty Setting

    EFC x610 Series Bosch Rexroth AG Functions and Parameters 12.3.2 Normal / Heavy Duty Setting This function is used for switching the duty mode of a frequency converter ac- cording to the load type of the actual application. Code Name...

  • Seite 168: Carrier Frequency Setting

    Bosch Rexroth AG EFC x610 Series Functions and Parameters 12.3.3 Carrier Frequency Setting Code Name Setting range Default Min. Attri. 0K40...4K00: 6k 0K40...22K0: 1...15 5K50...22K0 (HD): 6k C0.05 Carrier frequency 30K0...90K0: 1...12 5K50...22K0 (ND): 4k 30K0...90K0: 4k 0: Inactive Carrier frequency auto- C0.06...

  • Seite 169: Fan Control

    EFC x610 Series Bosch Rexroth AG Functions and Parameters 12.3.4 Fan Control This function is used to set the running mode of the fan for the heat sink. The fan for the capacitor is switched on and running all the time once the frequency converter is powered on.

  • Seite 170: Fan Maintenance Reminder

    Bosch Rexroth AG EFC x610 Series Functions and Parameters 12.3.5 Fan Maintenance Reminder This function is used to remind users maintaining the cooling fan in time. The maintenance time can be set according to the actual application conditions. Code Name...

  • Seite 171: Basic Frequency Setting Sources

    EFC x610 Series Bosch Rexroth AG Functions and Parameters 12.4 Basic Frequency Setting Sources 12.4.1 Function Description Four means of frequency setting sources are available with priority (0, 1, 2, 3) as shown in the figure below. Only frequency setting source of the fourth priority '3: Basic frequency setting sources' is introduced in this chapter.

  • Seite 172: Select The Frequency Setting Source

    Bosch Rexroth AG EFC x610 Series Functions and Parameters 12.4.2 Select the Frequency Setting Source General setting Different frequency setting sources can be selected by setting parameter E0.00 'First frequency setting source' or E0.02 'Second frequency setting source'. Code Name...

  • Seite 173: Frequency Setting Source Switching

    EFC x610 Series Bosch Rexroth AG Functions and Parameters Frequency setting source switching When [E0.04] = 0, 'Frequency setting source combination' is inactive. The setting frequency can be switched between the first and second frequency setting source by digital input.

  • Seite 174: Frequency Setting Sources Combination

    Bosch Rexroth AG EFC x610 Series Functions and Parameters Frequency setting sources combination It is possible to combine the two frequency setting sources for complicated ap- plications. First frequency setting source Setting frequency SRC1 Second frequency setting source SRC2 Fig. 12-11: Combination of frequency sources...

  • Seite 175: Adjust The Setting Frequency By Panel Potentiometer

    EFC x610 Series Bosch Rexroth AG Functions and Parameters To use the frequency setting source combination function, take the following steps: Step 1: Be sure that [E1.00] ≠ '30: Second frequency setting source activation' to deactivate the frequency setting source switching function Step 2: Set parameter E0.00 and E0.02 to select the first and second frequency...

  • Seite 176: Adjust The Setting Frequency By Analog Inputs

    Bosch Rexroth AG EFC x610 Series Functions and Parameters Adjust the setting frequency by analog inputs When analog input AI1, AI2 or EAI is used as the frequency setting source, the relationship between AI1, AI2, EAI and the setting frequency is shown as the fig- ure below: Fig.

  • Seite 177: Adjust The Setting Frequency By Digital Input Up / Down Command

    EFC x610 Series Bosch Rexroth AG Functions and Parameters Adjust the setting frequency by digital input Up / Down command The setting frequency can also be adjusted with command of Up / Down / Reset, by setting the status of digital inputs.
  • Seite 178 Bosch Rexroth AG EFC x610 Series Functions and Parameters Fig. 12-14: External control terminals Connect switch K1 to X1, and set [E1.00] = '20: Frequency Up command'. Connect switch K2 to X2, and set [E1.01] = '21: Frequency Down command'.

  • Seite 179: Adjust The Setting Frequency By Multi-Speed Function

    EFC x610 Series Bosch Rexroth AG Functions and Parameters Adjust the setting frequency by multi-speed function Multi-speed function offers flexible, switchable 16 independent stages of setting frequency. The rotation direction of each stage depends on both the 'Stage ac- tion' and the 'Run command source', see the table below:...
  • Seite 180 Bosch Rexroth AG EFC x610 Series Functions and Parameters if the setting frequency of next stage is higher than that of the current stage, it will accelerate to the next stage with the acceleration time of next stage. Code Name...
  • Seite 181 EFC x610 Series Bosch Rexroth AG Functions and Parameters Code Name Setting range Default Min. Attri. E3.60 Stage 0 action – Stop 011, 012, 013, 014, 015, 016 ,017, E3.62 Stage 1 action – Stop 018, 021, 022, 023, 024, 025, 026, E3.64 Stage 2 action...
  • Seite 182 Bosch Rexroth AG EFC x610 Series Functions and Parameters Fig. 12-15: Bit definition of rotation direction, acceleration and deceleration time Fig. 12-16: Multi-speed control via digital inputs Case 1: 8 or less stages Set [E1.15] = 0 or 1 first.
  • Seite 183 EFC x610 Series Bosch Rexroth AG Functions and Parameters Connect switch K3 to X3, and set [E1.02] = '3: Multi-speed control input 3'. Connect switch K4 to X4, and set [E1.03] = '35: Forward running (FWD)'. Connect switch K5 to X5, and set [E1.04] = '36: Reverse running (REV)'.
  • Seite 184 Bosch Rexroth AG EFC x610 Series Functions and Parameters Setting frequency Acc. / Dec. time Closed Closed Closed Open [E3.53] [E3.20] / [E3.21] Closed Closed Closed Closed [E3.54] [E3.22] / [E3.23] Tab. 12-6: Multi-speed settings for 9 or more stages...

  • Seite 185: Acceleration And Deceleration Configuration

    EFC x610 Series Bosch Rexroth AG Functions and Parameters 12.4.3 Acceleration and Deceleration Configuration Acceleration and deceleration time configuration Acceleration / deceleration time setting is the time for frequency increase from 0.00 Hz to [E0.08] 'Maximum output frequency' / the time for frequency de- crease from [E0.08] to 0.00 Hz respectively.

  • Seite 186: Acceleration And Deceleration Curve Mode Configuration

    Bosch Rexroth AG EFC x610 Series Functions and Parameters Code Name Setting range Default Min. Attri. E3.21 Deceleration time 7 0.1...6,000.0 s 10.0 E3.22 Acceleration time 8 0.1...6,000.0 s 10.0 E3.23 Deceleration time 8 0.1...6,000.0 s 10.0 E1.00 X1 input –...
  • Seite 187 EFC x610 Series Bosch Rexroth AG Functions and Parameters Code Name Setting range Default Min. Attri. Acceleration / deceleration 0: Linear mode E0.25 – Stop curve mode 1: S-curve E0.28 S-curve starting phase factor 0.0...40.0 % 20.0 Stop E0.29 S-curve stopping phase factor 0.0...40.0 %...
  • Seite 188 Bosch Rexroth AG EFC x610 Series Functions and Parameters [E0.25] = 1: S-curve ① ④ [E0.28] Acceleration starting phase [E0.28] Deceleration starting phase ③ ⑥ [E0.29] Acceleration stopping phase [E0.29] Deceleration stopping phase Fig. 12-20: S-curve acceleration and deceleration Stage ①, ③: a percentage of setting acceleration time.

  • Seite 189: Output Frequency Limitation

    EFC x610 Series Bosch Rexroth AG Functions and Parameters 12.4.4 Output Frequency Limitation Direct output frequency limitation Code Name Setting range Default Min. Attri. E0.08 Maximum output frequency 50.00...400.00 Hz 50.00 0.01 Stop E0.09 Output frequency high limit [E0.10]...[E0.08] Hz 50.00...
  • Seite 190 Bosch Rexroth AG EFC x610 Series Functions and Parameters For applications, in which the running frequency cannot be too low, define the low limit frequency running mode when the output frequency is lower than [E0.10] 'Output frequency low limit'. [E0.15] = 1: Running with low limit frequency ●...

  • Seite 191: Frequency Setting Saving

    EFC x610 Series Bosch Rexroth AG Functions and Parameters 12.4.5 Frequency Setting Saving With the 'Frequency setting saving' function, unexpected data loss of commis- sioning or actual application engineering process can be avoided. Code Name Setting range Default Min. Attri.

  • Seite 192: Run- / Stop- / Direction Command Source

    Bosch Rexroth AG EFC x610 Series Functions and Parameters 12.5 Run- / Stop- / Direction Command Source 12.5.1 Function Description The Run- / Stop- / Direction Command can be configured by the following means: First priority: PID control ● Second priority: Simple PLC ●...

  • Seite 193: Run Command Source

    EFC x610 Series Bosch Rexroth AG Functions and Parameters 12.5.2 Run Command Source First and second run command source configuration Code Name Setting range Default Min. Attri. E0.01 First run command source 0...2 – Stop E0.03 Second run command source 0...2...

  • Seite 194: Stop Command Via Panel Button

    Bosch Rexroth AG EFC x610 Series Functions and Parameters Stop command via panel <Stop> button After the run command source configuration, set U0.01 'Stop button control' to define the function of <Stop> button on the operating panel. Code Name Setting range Default Min.

  • Seite 195: Direction Control

    EFC x610 Series Bosch Rexroth AG Functions and Parameters 12.5.3 Direction Control Direction control via operation panel The actual direction is controlled by the configuration of parameter [U0.00] 'Di- rection control by panel' and [E0.17] 'Direction control'. Code Name Setting range Default Min.

  • Seite 196: Direction Change Dead Time

    Bosch Rexroth AG EFC x610 Series Functions and Parameters Direction change dead time A dead time exists if the direction is changed from forward / reverse to reverse / forward, which can be defined according to actual application. Code Name...

  • Seite 197: Start Behavior Setting

    EFC x610 Series Bosch Rexroth AG Functions and Parameters 12.5.4 Start Behavior Setting Start mode selection Code Name Setting range Default Min. Attri. 0: Start directly 1: DC-braking before start E0.35 Start mode – Stop 2: Start with speed capture...

  • Seite 198: Dc-Braking Before Start

    Bosch Rexroth AG EFC x610 Series Functions and Parameters DC-braking before start DC-braking is used in applications, in which regular deceleration to stop or a quick stop is required. The larger DC-braking current, the larger braking force. However, the withstanding capability of the mo- tor has to be considered before use the DC-braking function.

  • Seite 199: Start With Speed Capture

    EFC x610 Series Bosch Rexroth AG Functions and Parameters Start with speed capture This mode is used after transient power fault in applications with a large inertia load. The frequency converter firstly identifies the rotation speed and direction of the motor, and then starts with the current frequency of the motor to realize smooth starting without shock to the rotating motor.

  • Seite 200: Automatic Start / Stop According To Setting Frequency

    Bosch Rexroth AG EFC x610 Series Functions and Parameters Automatic start / stop according to setting frequency With this function, the converter starts when the setting frequency from analog input is higher than the threshold, and stops when the setting frequency from analog input is lower than the threshold.
  • Seite 201 EFC x610 Series Bosch Rexroth AG Functions and Parameters When the setting frequency is higher than [E0.41], the frequency converter ● starts and runs to the setting frequency automatically. – Pressing <Stop> at this time, the frequency converter stops. – Pressing <Run> again, the frequency converter runs again.

  • Seite 202: Stop Behavior Setting

    Bosch Rexroth AG EFC x610 Series Functions and Parameters 12.5.5 Stop Behavior Setting Stop mode setting Code Name Setting range Default Min. Attri. E0.50 Stop mode 0...2 – Stop E1.00 X1 input – Stop E1.01 X2 input – Stop E1.02 X3 input –...

  • Seite 203: Dc-Braking During Deceleration To Stop

    EFC x610 Series Bosch Rexroth AG Functions and Parameters DC-braking during deceleration to stop Code Name Setting range Default Min. Attri. E0.50 Stop mode 0: Decelerating stop – Stop Stop DC-braking frequency E0.52 0.00...50.00 Hz 0.00 0.01 Stop threshold E0.53 Stop DC-braking time 0.0...20.0 s (0.0: Inactive)

  • Seite 204: Overexcitation Braking

    Bosch Rexroth AG EFC x610 Series Functions and Parameters Fig. 12-29: Stop DC-braking Overexcitation braking This function is used to obtain an optimized braking performance of the fre- quency converter in V/f control mode. To realize this function, increase 'Convert- er output voltage' by fine tuning of parameter E0.55 'Overexcitation braking fac-...

  • Seite 205: Automatic Voltage Stabilization

    EFC x610 Series Bosch Rexroth AG Functions and Parameters Automatic voltage stabilization Code Name Setting range Default Min. Attri. 0: Always active Automatic voltage stabiliza- 1: Always deactive C0.10 Stop tion 2: Deactive only during decelera- tion C0.10 = 0: Constant voltage control is enabled, the converter will automatically control the output voltage within motor rated voltage, and the output voltage will not be higher than the input voltage.

  • Seite 206: Resistor Braking

    Bosch Rexroth AG EFC x610 Series Functions and Parameters 12.5.6 Resistor Braking This function is used to obtain an optimized braking performance of the fre- quency converter in either V/f control mode or SVC control mode. Code Name Setting range Default Min.
  • Seite 207 EFC x610 Series Bosch Rexroth AG Functions and Parameters Fig. 12-30: Braking duty cycle t1 = t2 x [C0.16] / 100 %; t2 = 1 / 100 Hz = 10 ms Fig. 12-31: Hysteresis The hysteresis for different models is as listed below: 1P 200 VAC: 24 V ●...

  • Seite 208: Special Running Behaviors

    Bosch Rexroth AG EFC x610 Series Functions and Parameters 12.6 Special Running Behaviors 12.6.1 Skip Frequency This function is used to avoid the mechanical resonance of the motor by defini- tion of skip frequencies. Code Name Setting range Default Min.
  • Seite 209 EFC x610 Series Bosch Rexroth AG Functions and Parameters Parameter E0.74 is used to control the acceleration / deceleration speed inside the skip-window, the range for this factor is 1 (normal speed) to 100 (100 times speed of the normal speed).

  • Seite 210: Jog Function

    Bosch Rexroth AG EFC x610 Series Functions and Parameters 12.6.2 Jog Function The 'Jog command' has a higher priority than and is independent of the 'Run / Stop command'. This function can ONLY be set by digital input or communica- tion.
  • Seite 211 EFC x610 Series Bosch Rexroth AG Functions and Parameters – 'Jog command' active: Accelerate to [E0.60] 'Jog frequency' according to [E0.61] 'Jog acceleration time'. – 'Jog command' inactive: Decelerate to prior 'Setting frequency' accord- ing to [E0.27] 'Deceleration time'. Fig. 12-33: Jog acceleration / deceleration time...

  • Seite 212: 2-Wire / 3-Wire Control (Forward / Stop, Reverse / Stop)

    Bosch Rexroth AG EFC x610 Series Functions and Parameters 12.6.3 2-wire / 3-wire Control (Forward / stop, reverse / stop) 2-wire control mode 1 Step 1: Activate 2-wire control mode 1 Set [E1.15] = '0: 2-wire forward / stop, reverse / stop'.

  • Seite 213: 2-Wire Control Mode 2 (Forward / Reverse, Run / Stop)

    EFC x610 Series Bosch Rexroth AG Functions and Parameters 2-wire control mode 2 (Forward / reverse, run / stop) Step 1: Activate 2-wire control mode 2 Set [E1.15] = '1: 2-wire forward / reverse, run / stop'. Step 2: Define two digital inputs Set one of digital inputs as '35: Forward running (FWD)' ●...

  • Seite 214: 3-Wire Control Mode 1

    Bosch Rexroth AG EFC x610 Series Functions and Parameters 3-wire control mode 1 Step 1: Define 3 digital inputs Set one of digital inputs as '35: Forward running (FWD)' ● Set one of digital inputs as '36: Reverse running (REV)' ●...

  • Seite 215: 3-Wire Control Mode 2

    EFC x610 Series Bosch Rexroth AG Functions and Parameters 3-wire control mode 2 Different from the 3-wire control mode 1, 3-wire control mode 2 has a edge sen- sitive characteristic for direction control terminals. Step 1: Define 3 digital inputs Set one of digital inputs as '35: Forward running (FWD)' ●...

  • Seite 216: Special Functions

    Bosch Rexroth AG EFC x610 Series Functions and Parameters 12.7 Special Functions 12.7.1 Counter Function The internal counter counts the input pulses received from 'digital input' and compares it with the setting value of 'Counter middle value' or 'Counter target value'.
  • Seite 217 EFC x610 Series Bosch Rexroth AG Functions and Parameters Fig. 12-38: Digital input configuration Connected K1 to X1, and set [E1.00] = '39: Counter input'. Connected K2 to X2, and set [E1.01] = '40: Counter reset'. Running status Status Inactive Inactive –...
  • Seite 218 Bosch Rexroth AG EFC x610 Series Functions and Parameters Fig. 12-39: Output behavior If the setting of any parameter E2.80, E2.81 and / or the status of ● the defined digital inputs is changed, the counter value will be re- set and the digital outputs will be inactive immediately.

  • Seite 219: Frequency Arrival

    EFC x610 Series Bosch Rexroth AG Functions and Parameters 12.7.2 Frequency Arrival This function is used to detect the difference between the output frequency and the setting frequency. When the difference is within the frequency detection width, an indication signal will be generated for further engineering in the appli- cation.

  • Seite 220: Frequency Level Detection

    Bosch Rexroth AG EFC x610 Series Functions and Parameters 12.7.3 Frequency Level Detection This function is used to detect the difference between the output frequency and the setting frequency. An indication signal will be generated ONLY when the out- put frequency is HIGHER than the lower limit of the frequency detection level.

  • Seite 221: High Resolution Current Display

    EFC x610 Series Bosch Rexroth AG Functions and Parameters Fig. 12-41: Frequency level detection 12.7.4 High Resolution Current Display Code Name Setting range Default Min. Attri. E5.01 High resolution output current filter time 5...500 ms d0.98 High resolution output current –...

  • Seite 222: Simple Plc

    Bosch Rexroth AG EFC x610 Series Functions and Parameters 12.8 Simple PLC 12.8.1 Function Description Simple PLC is an automatic running mode based on the current acceleration / deceleration time, setting frequency, duration and rotation direction. Simple PLC consists of 16 stages, each of which has its own settings of acceler- ation time, deceleration time, setting frequency, rotation direction and duration.

  • Seite 223: Set The Simple Plc Mode

    EFC x610 Series Bosch Rexroth AG Functions and Parameters 12.8.2 Set the Simple PLC Mode Code Name Setting range Default Min. Attri. E3.00 Simple PLC running mode 0...3 – Stop E3.01 Simple PLC time multiplier 1...60 Stop E3.02 Simple PLC cycle number 1...1,000...

  • Seite 224: Set Speed / Direction / Acceleration And Deceleration Time

    Bosch Rexroth AG EFC x610 Series Functions and Parameters 12.8.3 Set Speed / Direction / Acceleration and Deceleration Time Code Name Setting range Default Min. Attri. E0.07 Digital setting frequency 0.00...[E0.09] Hz 50.00 0.01 E3.40 Multi-speed frequency 1 0.00...[E0.09] Hz 0.00...
  • Seite 225 EFC x610 Series Bosch Rexroth AG Functions and Parameters Code Name Setting range Default Min. Attri. E3.67 Stage 3 running time 0.0...6,000.0 s 20.0 Stop E3.69 Stage 4 running time 0.0...6,000.0 s 20.0 Stop E3.71 Stage 5 running time 0.0...6,000.0 s 20.0...

  • Seite 226: Stop And Pause Simple Plc Control

    Bosch Rexroth AG EFC x610 Series Functions and Parameters 12.8.4 Stop and Pause Simple PLC Control Active 'Simple PLC control' can be stopped or paused by configuration of digital inputs with functions of 'Simple PLC stop' or 'Simple PLC pause'.

  • Seite 227: Indication Of Simple Plc Status

    EFC x610 Series Bosch Rexroth AG Functions and Parameters 12.8.5 Indication of Simple PLC Status An indication signal is active via 'DO1 output' or 'Relay 1 output' when a simple PLC cycle or stage is complete. Define the output with respective indication signals as below:...
  • Seite 228 Bosch Rexroth AG EFC x610 Series Functions and Parameters If the set frequency of next stage is higher than that of the current stage, the frequency converter accelerates to the next stage with the acceleration time of next stage. 8: Simple PLC cycle complete ●...

  • Seite 229: Pid Control

    EFC x610 Series Bosch Rexroth AG Functions and Parameters 12.9 PID Control 12.9.1 Function Description PID control is used in process controls such as flow control, pressure control, temperature control, and in control of other engineering values. In PID control, a...

  • Seite 230: Selecting The Reference And Feedback

    Bosch Rexroth AG EFC x610 Series Functions and Parameters 12.9.2 Selecting the Reference and Feedback Before using PID control function make sure [E1.00]…[E1.04] ≠ '41: PID deacti- vation'. Take the following steps to configure the PID reference: Step 1: Select the PID reference channel...
  • Seite 231 EFC x610 Series Bosch Rexroth AG Functions and Parameters 1: AI2 analog input ● Feedback value is set by AI2 analog input. 2: X5 pulse input ● Feedback value is set by X5 pulse input. 3: EAI analog input ●...

  • Seite 232: Control Loop Configuration

    Bosch Rexroth AG EFC x610 Series Functions and Parameters 12.9.3 Control Loop Configuration Code Name Setting range Default Min. Attri. E4.15 Proportional gain - P 0.000...60.000 1.500 0.001 0.00...100.00 s E4.16 Integral time - Ti 1.50 0.01 (0.00: no integral) 0.00...100.00 s...

  • Seite 233: Pid Regulation Mode Setting

    EFC x610 Series Bosch Rexroth AG Functions and Parameters 12.9.4 PID Regulation Mode Setting Code Name Setting range Default Min. Attri. E4.30 PID deadband 0.0...20.0 % This parameter is used to set the limit of the deviation between reference and feedback value.

  • Seite 234: Pid Feedforward Control

    Bosch Rexroth AG EFC x610 Series Functions and Parameters 12.9.5 PID Feedforward Control Code Name Setting range Default Min. Attri. PID feed forward dynamic E4.19 0.00...100.00 % 10.00 0.01 limit E4.20 PID feed forward limit offset 0.00...100.00 % 2.00 0.01 E4.33 PID feedforward settings...

  • Seite 235: Pid Deactivation By Digital Input

    EFC x610 Series Bosch Rexroth AG Functions and Parameters 12.9.6 PID Deactivation by Digital Input Fig. 12-47: PID deactivation by digital input The PID control is deactivated in the following ways: 'PID reference channel' [E4.00] = '0: No PID control' or ●...

  • Seite 236: Pid Engineering Value Display

    Bosch Rexroth AG EFC x610 Series Functions and Parameters 12.9.7 PID Engineering Value Display This function is used to display an engineering value which is convenient for the application engineering with scaling the output value, follow the equations be- low: User-defined setting speed: ●...

  • Seite 237: Pid Status Indication

    EFC x610 Series Bosch Rexroth AG Functions and Parameters 12.9.8 PID Status Indication Code Name Setting range Default Min. Attri. E4.32 PID engineering value detection width 0.01...100.00 1.00 0.01 E2.01 DO1 output setting – Stop E2.15 Relay 1 output selection –...

  • Seite 238: Sleep / Wake Function

    Bosch Rexroth AG EFC x610 Series Functions and Parameters 12.9.9 Sleep / Wake Function This function is used to achieve the maximum extent of energy-saving according to type of loads in actual applications. Code Name Setting range Default Min. Attri.
  • Seite 239 EFC x610 Series Bosch Rexroth AG Functions and Parameters Fig. 12-49: Sleep and wake up process After [E5.16] 'Sleep delay', the PID controller boosts up with [E5.18] 'Sleep boost amplitude' within [E5.17] 'Sleep boost time', and then enters to sleep mode.

  • Seite 240: Pump Protection Function

    Bosch Rexroth AG EFC x610 Series Functions and Parameters 12.9.10 Pump Protection Function Two modes of pump protection are available: Pump dry protection: Protecting the pump from running without water load ● (e.g., water pump without water) Pump leakage protection: Protecting the pump from running with leakage ●...
  • Seite 241 EFC x610 Series Bosch Rexroth AG Functions and Parameters The 'Pump dry protection delay at start-up' E5.07 and the 'Pump ● leakage protection delay at start-up' E5.10 are used to prevent the two modes of protection at start-up process. These two modes of protection are only valid when PID control is ●...

  • Seite 242: Protection Functions

    Bosch Rexroth AG EFC x610 Series Functions and Parameters 12.10 Protection Functions 12.10.1 Converter Protection Overload pre-warning When the frequency converter output current is higher than [C0.29] 'Converter overload pre-warning level' and lasts for longer than [C0.30] 'Converter overload pre-warning delay', the 'Converter overload pre-warning' signal will be active on the selected digital output terminal.

  • Seite 243: Stall Overvoltage Prevention

    EFC x610 Series Bosch Rexroth AG Functions and Parameters Stall overvoltage prevention This function is used to prevent the frequency converter from overvoltage during deceleration when the load is excessively heavy or the deceleration time is ex- cessively short. Code...

  • Seite 244: Stall Overcurrent Prevention

    Bosch Rexroth AG EFC x610 Series Functions and Parameters Stall overcurrent prevention This function is used to prevent the frequency converter from overcurrent when the load is excessively heavy or the acceleration time is excessively short. This function is always active during acceleration or at constant speed.
  • Seite 245 EFC x610 Series Bosch Rexroth AG Functions and Parameters Fig. 12-52: Stall overcurrent at constant speed [Output current] > [C0.27] ● The output frequency decreases till the output current is lower than [C0.27] with defined deceleration time. [Output current] < [C0.27] ●...

  • Seite 246: Phase Loss Protection

    Bosch Rexroth AG EFC x610 Series Functions and Parameters Phase loss protection Error code 'IPH.L' is displayed on the operating panel in case of input phase loss error occurs; error code 'OPH.L' is displayed on the operating panel in case of output phase loss error occurs.

  • Seite 247: Reaction To External Error Signals

    EFC x610 Series Bosch Rexroth AG Functions and Parameters Reaction to External Error Signals The frequency converter stops once an external error signal is active and the error code 'E-St' will be displayed on the operating panel if one X1...X4 input is defined as either 'Error signal N.O.

  • Seite 248: Power Fault Ride-Through Setting

    Bosch Rexroth AG EFC x610 Series Functions and Parameters Power Fault Ride-through Setting Code Name Setting range Default Min. Attri. 0: Inactive 1: Output disabled C0.40 Power loss ride-through mode – Stop 2: Regain kinetic energy 3: Regain kinetic energy, de-...

  • Seite 249: Motor Protection

    EFC x610 Series Bosch Rexroth AG Functions and Parameters 12.10.2 Motor Protection Motor derating frequency at low speed This function is used to reduce the overload and thermal risks as motors have worse cooling performance at low speed, compared at rated speed.

  • Seite 250: Motor Thermal Protection Without Temperature Sensor

    Bosch Rexroth AG EFC x610 Series Functions and Parameters Motor thermal protection without temperature sensor This function is to realize the motor thermal protection based on the thermal model of motor. Code Name Setting range Default Min. Attri. 0: Inactive C1.69 Motor thermal model protection setting...

  • Seite 251: Motor Thermal Protection With Temperature Sensor

    EFC x610 Series Bosch Rexroth AG Functions and Parameters Motor thermal protection with temperature sensor For a temperature sensor with voltage supply, use terminals +10 V, AI1 / AI2 / EAI and GND on the frequency converter. Fig. 12-56: Temperature sensor with voltage supply For a temperature sensor with current supply, use terminals AO1 / EAO, AI1 / AI2 / EAI and GND on the frequency converter.
  • Seite 252 Bosch Rexroth AG EFC x610 Series Functions and Parameters Code Name Setting range Default Min. Attri. 0: 0…20 mA 1: 4...20 mA 2: 0…10 V H8.05 EAI input mode – Stop 3: 0...5 V 4: 2…10 V 5: -10...10 V 0: 0…10 V...
  • Seite 253 EFC x610 Series Bosch Rexroth AG Functions and Parameters 200 ℃: 1,758 Ω Supply source to the temperature sensor: If [E2.26] = '11: Motor temperature sensor power supply' (or [H8.26] = 11), ● the analog output is shifted with current supply mode regardless of the set- ting of E2.25 (or H8.25).

  • Seite 254: Asynchronous Motor(Asm) Control

    Bosch Rexroth AG EFC x610 Series Functions and Parameters 12.11 Asynchronous Motor(ASM) Control 12.11.1 Motor Parameterization Nameplate parameters configuration Most of motor data are available on the motor nameplate, based on which the following parameters of the frequency converter need to be set accordingly.

  • Seite 255: Motor Parameter Auto-Tuning

    EFC x610 Series Bosch Rexroth AG Functions and Parameters Fig. 12-58: Slip frequency compensation If the slip frequency compensation is excessively large, the motor speed may exceed the synchronous speed. Code Name Setting range Default Min. Attri. C1.12 Motor rated slip frequency 0.00...20.00 Hz...
  • Seite 256 Bosch Rexroth AG EFC x610 Series Functions and Parameters Code Name Setting range Default Min. Attri. C1.23 Leakage inductance 0.00...200.00 mH 0.01 Stop C1.24 Mutual inductance 0.0...3,000.0 mH Stop For SVC control and applications with higher performance requirement in V/f control, motor parameter auto-tuning is necessary.
  • Seite 257 EFC x610 Series Bosch Rexroth AG Functions and Parameters Code Name Level C1.12 Motor rated slip frequency C1.13 Motor inertia mantissa C1.14 Motor inertia exponent C1.15 Torque constant C1.20 Motor no-load current Physical parameter level C1.21 Stator resistance C1.22 Rotor resistance C1.23...
  • Seite 258 Bosch Rexroth AG EFC x610 Series Functions and Parameters Set E0.08 according to motor parameters and actual application conditions. ● Disconnect the load from the motor shaft for rotational auto-tuning. Set auto-tuning mode and start motor parameter auto-tuning Set the following parameter according to the control mode of the frequency con-...

  • Seite 259: V/F Control

    EFC x610 Series Bosch Rexroth AG Functions and Parameters 12.11.2 V/f Control V/f curve selection Code Name Setting range Default Min. Attri. C2.00 V/f curve mode 0...2 – Stop The frequency converter provides three curve modes: 0: Linear ● This mode refers to linear voltage / frequency control, which is used for nor- mal constant torque loads.

  • Seite 260: User-Defined V/F Curve Configuration

    Bosch Rexroth AG EFC x610 Series Functions and Parameters This mode refers to voltage / frequency control with curve defined according to actual application, which is used for special loads of dewatering machines, centrifuges, etc. Fig. 12-61: User-defined V/f curve...
  • Seite 261 EFC x610 Series Bosch Rexroth AG Functions and Parameters In this mode, the output voltage is limited to 100 % even if [C2.06] 'V/f volt- age 3' is higher than 100 %. Fig. 12-62: User-defined V/f curve when [C2.05] ≤ [C1.08] User-defined V/f curve when [C2.05] ≥...

  • Seite 262: Slip Compensation Factor Configuration

    Bosch Rexroth AG EFC x610 Series Functions and Parameters Slip compensation factor configuration This function is used to compensate [C1.12] 'Motor rated slip compensation' ac- cording to the actual applications in V/f control. Code Name Setting range Default Min. Attri.

  • Seite 263: Torque Boost Setting

    EFC x610 Series Bosch Rexroth AG Functions and Parameters Torque boost setting The torque boost function is used to obtain higher output torque and better sta- bilization by boosting the output voltage, especially at low speed. Code Name Setting range Default Min.
  • Seite 264 Bosch Rexroth AG EFC x610 Series Functions and Parameters Fig. 12-65: Manual torque boost with square curve In automatic boost mode, the output voltage boost percentage is determined au- tomatically by the output frequency and the load current. The linear and square V/f curves for automatic torque boost are shown as figures below.
  • Seite 265 EFC x610 Series Bosch Rexroth AG Functions and Parameters Fig. 12-67: Automatic torque boot with square V/f curve For further adjustment of the voltage boost, set parameter C2.22 'Automatic tor- que boost factor'. Its default value 50 % means no adjustment. The calculation equation is shown as below: [Voltage boost] = √3 x 0.5 x I...

  • Seite 266: Optimization Functions For V/F Control

    Bosch Rexroth AG EFC x610 Series Functions and Parameters Optimization functions for V/f control Zero speed control selection Code Name Setting range Default Min. Attri. 0: No output C2.20 0 Hz output mode Stop 1: Standard C2.20=0: No any torque output in this mode.
  • Seite 267 EFC x610 Series Bosch Rexroth AG Functions and Parameters Output current limitation This function is used to avoid the tripping caused by over current when the load has large inertia or sudden changes. Code Name Setting range Default Min. Attri.

  • Seite 268: Svc Control (Efc 5610 Only)

    Bosch Rexroth AG EFC x610 Series Functions and Parameters 12.11.3 SVC Control (EFC 5610 ONLY) SVC control loop configuration Code Name Setting range Default Min. Attri. C3.00 Speed loop proportional gain 1 0.00...655.35 0.01 C3.01 Speed loop integral time 1 0.01...655.35 ms...
  • Seite 269 EFC x610 Series Bosch Rexroth AG Functions and Parameters Code Name Setting range Default Min. Attri. 0: Parameter C3.44 and C3.45 1: AI1 (0.0...200.0 %) 2: AI2 (0.0...200.0 %) 3: EAI (0.0...200.0 %) 4: Communication Torque limitation reference selec- C3.47...

  • Seite 270: Speed Control Mode

    Bosch Rexroth AG EFC x610 Series Functions and Parameters Fig. 12-68: PI parameters The velocity dynamic response characteristic of vector control can be tuned by setting the proportional coefficient and integral time of speed regulator. Increase the proportional gain or reduce the integral time can speed up the dy- namic response of speed loop.

  • Seite 271: Torque Control Mode

    EFC x610 Series Bosch Rexroth AG Functions and Parameters Torque control mode When torque control mode is active, the frequency converter follows the torque reference change. In torque control mode: The motor speed is limited by [E0.09] 'Output frequency high limit'.
  • Seite 272 Bosch Rexroth AG EFC x610 Series Functions and Parameters Code Name Setting range Default Min. Attri. 0: AI1 analog input 1: AI2 analog input 2: Panel potentiometer 3: EAI analog input 4: Pulse input via DI5 C3.41 Torque reference channel –...
  • Seite 273 EFC x610 Series Bosch Rexroth AG Functions and Parameters Code Name Setting range Default Min. Attri. 0: Panel E0.01 First run command source 1: Multi-function digital input – Stop 2: Communication Example 1: [E0.01] = '0: Panel' [C3.41] = '0: AI1 analog input' [C3.42] = 0.0 %...
  • Seite 274 Bosch Rexroth AG EFC x610 Series Functions and Parameters Output torque REV Reverse Run Run command Rated torque rated Stop Stop command Time FWD Forward Fig. 12-70: Set the direction of torque reference by operating panel Example 2: [E0.01] = '1: Multi-function digital input' [E1.15] = '0: 2-wire forward / stop, reverse / stop'...
  • Seite 275 EFC x610 Series Bosch Rexroth AG Functions and Parameters [C3.41] = '0: AI1 analog input', [C3.42] = 0.0 %, [C3.43] = 150.0 % Output torque REV Reverse X1 input Rated torque rated X2 input Time FWD Forward Fig. 12-71: Set the direction of torque reference by digital input For run command setting source information, see chapter 12.5 "Run- / Stop- /...

  • Seite 276: Permanent Magnetized Synchronous Motor (Pmsm) Control (Appli- Cable For Efc 5610 Model)

    Bosch Rexroth AG EFC x610 Series Functions and Parameters 12.12 Permanent Magnetized Synchronous Motor (PMSM) Con- trol (Applicable for EFC 5610 Model) 12.12.1 The Setting of Motor Type The motor type must be set properly. Before running PMSM, set C1.00 = '1'.
  • Seite 277 EFC x610 Series Bosch Rexroth AG Functions and Parameters Check and make sure the following points before auto-tuning: The motor is in standstill and not at high temperature. ● The power rating of the frequency converter is close to that of the motor.
  • Seite 278 Bosch Rexroth AG EFC x610 Series Functions and Parameters Static auto-tuning Rotational auto-tuning Parameters obtained by auto-tuning √ √ C3.06: Current loop integral time – √ C3.00: Speed loop proportional gain 1 – √ C3.01: Speed loop integral time 1 Tab.

  • Seite 279: Pmsm Svc Control

    EFC x610 Series Bosch Rexroth AG Functions and Parameters 12.12.3 PMSM SVC control SVC Control loop configuration Code Name Setting range Default Min. Attri. Speed loop proportional gain C3.00 0.00...655.35 0.01 C3.01 Speed loop integral time 1 0.01...655.35 ms 0.01 C3.05 Current loop proportional gain 0.1...1,000.0...
  • Seite 280 Bosch Rexroth AG EFC x610 Series Functions and Parameters Applicable for small inertia systems which do NOT allow reverse running at the startup and cause no change to rotor position after the system stop. C3.51=2: Detection at every running ●...

  • Seite 281: Asf Function

    EFC x610 Series Bosch Rexroth AG Functions and Parameters 12.13 ASF Function 12.13.1 Function Description EFC x610 supply the function of ASF (Application Specific Firmware), the fre- quency converter can load different ASF (such as "Water supply", "Tension con- trol" , etc.) based on different applications. This can realize flexible and fast re- quirement from user.
  • Seite 282 Bosch Rexroth AG EFC x610 Series Functions and Parameters Definition Error-Trial time expired 7...3 Reserved ASF authenticated API compatible ASF activated Tab. 12-21: ASF status bit definition When the frequency converter loaded an effective and certified ASF, the value of F0.10 is 0x0007.

  • Seite 283: Asf Management

    EFC x610 Series Bosch Rexroth AG Functions and Parameters 12.13.3 ASF Management Download ASF The ASF can be managed by engineering software tool "ConverterWorks". Open the menu of ASF management on ConverterWorks before loading the ASF, a dialog box is shown as below: Fig.

  • Seite 284: Certify Asf

    Bosch Rexroth AG EFC x610 Series Functions and Parameters Fig. 12-73: ASF management window Certify ASF Choose the target file in "Certify ASF" area, then click "Certify". When the indicator light on the certified item changes from red to green, it means that the certification is successful.

  • Seite 285: Asf Diagnosis

    EFC x610 Series Bosch Rexroth AG Functions and Parameters 12.13.4 ASF Diagnosis ASF system error Error code Display Description F8060 ASF- ASF error Tab. 12-22: The information of ASF system error ASF running platform detects the ASF objects and triggers the fault when there have problems.

  • Seite 286: Diagnosis

    Bosch Rexroth AG EFC x610 Series Diagnosis 13 Diagnosis 13.1 Display of LED Characters Character Display Character – Display – Tab. 13-1: Display of LED characters 13.2 Status Code Code Description 8.8.8.8.8. Displayed at power on, detecting the operating panel '-' '--' '---' '----' '-----' During parameter backup…...
  • Seite 287 EFC x610 Series Bosch Rexroth AG Diagnosis Code Description APF1 APF2 Warning which can be thrown by the application, description in application man- APF3 APF4 APF5 255/421 DOK-RCON03-EFC-X610***-IT06-EN-P...

  • Seite 288: Error Code

    Bosch Rexroth AG EFC x610 Series Diagnosis 13.4 Error Code 13.4.1 Error 1 (OC-1): Overcurrent at Constant Speed Possible reason Solution Sudden load change in run mode Reduce occurrence and scale of sudden change Low mains voltage Check input power supply...

  • Seite 289: Error 4 (Oe-1): Overvoltage At Constant Speed

    EFC x610 Series Bosch Rexroth AG Diagnosis Possible reason Solution Excessive overexcitation braking factor Reduce [E0.55] Wrong motor parameter setting Correct motor parameters setting 13.4.4 Error 4 (OE-1): Overvoltage at Constant Speed Possible reason Solution Surge voltage from power supply...

  • Seite 290: Error 7 (Oe-4): Overvoltage During Stop

    Bosch Rexroth AG EFC x610 Series Diagnosis 13.4.7 Error 7 (OE-4): Overvoltage during Stop Possible reason Solution ● Increase deceleration time (E0.27) Excessive inertia on the load ● Use suitable brake components Surge voltage from the power supply Check input power supply 13.4.8 Error 8 (UE-1): Undervoltage during Run...

  • Seite 291: Error 12 (Ess-): Soft Start Error

    EFC x610 Series Bosch Rexroth AG Diagnosis 13.4.12 Error 12 (ESS-): Soft Start Error Possible reason Solution Soft start resistor value has been changed Contact with service due to over temperature Power failure Check the input power supply Input phase loss occurs during start-up (3...

  • Seite 292: Error 22 (Uh): Converter Under Temperature

    Bosch Rexroth AG EFC x610 Series Diagnosis 13.4.15 Error 22 (UH): Converter under Temperature Possible reason Solution Provide a reasonable ambient temperature that frequency Ambient temperature is lower than -10 °C converter requires Temperature sensor defect Contact with service 13.4.16 Error 23 (FF): Fan Failure...

  • Seite 293: Error 31 (Ot): Motor Over Temperature

    EFC x610 Series Bosch Rexroth AG Diagnosis Possible reason Solution Excessive overexcitation braking factor Reduce [E0.55] Wrong motor protection parameter set- Adjust settings of C1.74, C1.75 and C1.76 according to tings actual motor situations 13.4.20 Error 31 (Ot): Motor over Temperature...

  • Seite 294: Error 39 (Eps-): Dc_In Power Supply Error

    Bosch Rexroth AG EFC x610 Series Diagnosis 13.4.25 Error 39 (EPS-): DC_IN Power Supply Error Possible reason Solution DC_IN power supply voltage is out of Check the voltage supply on DC_IN terminal and make sure range 20...28 V the voltage is within the range of 20...28 V 13.4.26 Error 40 (dir1): Forward Running Lock Error...

  • Seite 295: Error 44 (Rs-): Modbus Communication Error

    EFC x610 Series Bosch Rexroth AG Diagnosis 13.4.30 Error 44 (rS-): Modbus Communication Error Possible reason Solution Check device communication connec- Device connection problem tion Communication target error Check status of communication target 13.4.31 Error 45 (E.Par): Parameter Settings Invalid...

  • Seite 296: Error 52 (Occ): Extension Card Pdos Configuration Error

    Bosch Rexroth AG EFC x610 Series Diagnosis 13.4.37 Error 52 (OCc): Extension Card PDOs Configuration Error Possible reason Solution Update firmware version ● Internal communication error between communication card and converter control board Contact with service ● 13.4.38 Error 53 (Fdi-): No Valid Process Data...

  • Seite 297: Error 61

    EFC x610 Series Bosch Rexroth AG Diagnosis 13.4.43 Error 61...65 (APE1...APE5): Application Error Possible reason Solution Error which can be thrown by the applica- Application error tion, description in application manual 265/421 DOK-RCON03-EFC-X610***-IT06-EN-P...

  • Seite 298: Error Handling

    Bosch Rexroth AG EFC x610 Series Diagnosis 13.5 Error Handling 13.5.1 Restarting after Power Loss Code Name Setting range Default Min. Attri. 0: Inactive E0.45 Power loss restart mode 1: Active for panel control – Stop 2: Active only for 2-wire control E0.46 Power loss restart delay...

  • Seite 299: Automatic Error Reset

    EFC x610 Series Bosch Rexroth AG Diagnosis 13.5.2 Automatic Error Reset Automatic error reset function is used to ensure continuous running without hu- man intervention in the case of occasional errors, such as overcurrent or over- voltage at start or in the run mode. This function can be activated by setting [E9.00] ≠...

  • Seite 300: Error Reset By Digital Input

    Bosch Rexroth AG EFC x610 Series Diagnosis 13.5.3 Error Reset by Digital Input The error reset input can be defined with one digital input. This function works in the same manner as the panel error reset function does, which allows remote error reset.

  • Seite 301: Communication

    EFC x610 Series Bosch Rexroth AG Communication 14 Communication 14.1 Brief Introduction EFC x610 frequency converters provide standard RS485 communication inter- face to realize the communication between the master and slaves via Modbus protocol. With the help of a PC, a PLC or an external computer a 'single master /...

  • Seite 302: Setting The Data Format

    Bosch Rexroth AG EFC x610 Series Communication 14.2.3 Setting the Data Format Code Name Setting range Default Min. Attri. E8.11 Modbus data format 0...3 – Stop 0: 1 start bit, 8 data bits, 1 stop bit, no parity ● 1: 1 start bit, 8 data bits, 1 stop bit, even parity ●...

  • Seite 303: Communication Disruption And Response

    EFC x610 Series Bosch Rexroth AG Communication 14.2.6 Communication Disruption and Response Code Name Setting range Default Min. Attri. Communication error E8.01 0.0...60.0 s (0.0: Inactive) Stop detection time Communication error E8.02 0, 1 – Stop protection mode When [E8.01] = 0.0 s, the disruption detection function is inactive.

  • Seite 304: Modbus Protocol

    Bosch Rexroth AG EFC x610 Series Communication 14.3 Modbus Protocol 14.3.1 Protocol Description Brief introduction Modbus is a master / slave protocol. Only one device may send commands in ● the network at a particular time. The master station manages message exchange by polling the slave stations.

  • Seite 305: Transmission

    EFC x610 Series Bosch Rexroth AG Communication Transmission The transmission is of RTU (Remote Terminal Unit) mode with frames containing no message header or end mark. A typical RTU frame format is shown below: Slave address Function code Data 1 byte 1 byte 0...252 byte(s)

  • Seite 306: Modbus Interface

    Bosch Rexroth AG EFC x610 Series Communication 14.3.2 Modbus Interface The Modbus communication is via RS485 interface, see descriptions on RS485+ and RS485- in chapter 8.1 "Wiring Diagram" on page 47 chapter 8.3.2 "Control Terminals" on page 14.3.3 Modbus Function and Message Format Supported functions The main function of Modbus is to read and to write parameters.
  • Seite 307 EFC x610 Series Bosch Rexroth AG Communication Slave Test word 1 Test word 2 CRC16 0x08 Hi | Lo Hi | Lo Lo | Hi Tab. 14-7: Function 8_Master request and slave response (in same format) Address of Number Number...

  • Seite 308: Function Example

    Bosch Rexroth AG EFC x610 Series Communication Function example Function 0x03: Read N register words, range: 1...16 Example: It is necessary to read 2 continuous words starting from communica- tion register 3000H of the slave frequency converter addressed at 01H. The frame structure is described in the tables below.

  • Seite 309: Function 0X06: Write One Register Word

    EFC x610 Series Bosch Rexroth AG Communication Function 0x06: Write one register word CAUTION Frequent writing may damage the internal registers! When data is written into the internal registers, there is a limit on the writing ● times. The register address may be damaged once the writing times is beyond the writing limit.

  • Seite 310: Function 0X08: Diagnostics

    Bosch Rexroth AG EFC x610 Series Communication Function 0x08: Diagnostics Example: To test the communication loop of 2 continuous words 1234H and 5678H with frequency converter slave address 01H, the frame structure is de- scribed in the tables below: Message start Transmission time for 3.5 bytes...

  • Seite 311: Function 0X10: Write N Register Words, Range: 1

    EFC x610 Series Bosch Rexroth AG Communication Function 0x10: Write N register words, range: 1...16 Example: To modify 2 continuous registers start from 4000H with words 0001H and 0000H with slave frequency converter address 01H. The frame structure is described in the tables below: Message start Transmission time for 3.5 bytes...
  • Seite 312 Bosch Rexroth AG EFC x610 Series Communication Message start Transmission time for 3.5 bytes Slave address Modbus function code Higher byte of read register start address Lower byte of read register start address Higher byte of read register number Lower byte of read register number...

  • Seite 313: Error Code And Exception Code

    EFC x610 Series Bosch Rexroth AG Communication Error code and exception code If a slave receives the request without a communication error, but cannot handle it, the slave will return an exception response which includes error code and ex- ception code informing the master of the nature of the error. The error code is formed by setting the MSB of the function code to 1 (i.e.

  • Seite 314: Communication Mapping Register Address Distribution

    Bosch Rexroth AG EFC x610 Series Communication 14.3.4 Communication Mapping Register Address Distribution Frequency converter parameter address Frequency converter parameter registers correspond to the function codes one- to-one. Reading and writing of related function codes can be achieved through reading and writing of the contents in frequency converter parameter registers via Modbus communication.

  • Seite 315: Frequency Converter Register Address

    EFC x610 Series Bosch Rexroth AG Communication Frequency converter register address Register Address Communication control register 0x7F00 Communication state register 0x7FA0 Additional status register 0x7FA1 Fault status register 0x7FB0 Communication frequency setting register 0x7F01 Torque setting register 0x7F02 Torque FWD limitation register...

  • Seite 316: Communication Control Register (0X7F00)

    Bosch Rexroth AG EFC x610 Series Communication Communication control register (0x7F00) The address of command word register for communication control is 0x7F00. This register is write-only. The frequency converter is controlled through writing data into the address. The definition of each bit is shown in table below:...

  • Seite 317: Communication State Register (0X7Fa0)

    EFC x610 Series Bosch Rexroth AG Communication Communication state register (0x7FA0) The frequency converter state can be monitored by reading the register. This register is read-only. The definition of each bit is shown in the table below: Value Description 15 ... 8 –...

  • Seite 318: Additional Status Register (0X7Fa1)

    Bosch Rexroth AG EFC x610 Series Communication Additional status register (0x7FA1) Additional status register is the extension of main status register(7FA0H), it stores other status information of frequency converter. This register is read-only. The definition of each bit is shown in the table below:...

  • Seite 319: Fault Status Register (0X7Fb0)

    EFC x610 Series Bosch Rexroth AG Communication Fault status register (0x7FB0) The fault status of frequency converter can be monitored by reading the register. This register is read-only. Description No error OC-1, overcurrent at constant speed OC-2, overcurrent during acceleration...
  • Seite 320 Bosch Rexroth AG EFC x610 Series Communication Description E-St, terminal error signal FFE-, firmware version mismatch rS-, modbus communication error E.Par, parameter settings invalid U.Par, unknown parameter restore error idA-, internal communication error idP-, internal parameter error IDE-, converter internal error...

  • Seite 321: Communication Frequency Setting Register (0X7F01)

    EFC x610 Series Bosch Rexroth AG Communication Communication frequency setting register (0x7F01) The address of frequency setting register for communication control is 0x7F01. This register is for read and write. When 'First frequency setting source' [E0.00] = '20: Communication', the frequency converter can be set with writing data to this address.

  • Seite 322: Modbus Communication Example

    Bosch Rexroth AG EFC x610 Series Communication 14.3.5 Modbus Communication Example One slave address is 01H. The frequency setting of the frequency converter has been set to 'Given by communication' and the RUN command source is set to 'In- putting commands by communication'. It is required for the motor connected to the frequency converter to run with 50 Hz (forward rotation).

  • Seite 323: Special Notes

    EFC x610 Series Bosch Rexroth AG Communication 14.3.6 Special Notes 1. The external computer can not write to function codes b0.11 'Parameter copy', U1.00 'Run monitoring display' and U1.10 'Stop monitoring display'. 2. b0.20 'User password' and b0.10 'Parameter initialization' do not support multiple write including single write in multiple write;...

  • Seite 324: Communication Networking

    Bosch Rexroth AG EFC x610 Series Communication 14.3.7 Communication Networking Networking The communication network is shown in figure below, with a PC, a PLC or an ex- ternal computer as the master and all frequency converters as slaves, which are connected by shielded twisted pair cables.

  • Seite 325: Profibus Protocol

    EFC x610 Series Bosch Rexroth AG Communication 14.4 PROFIBUS Protocol 14.4.1 Protocol Description PROFIBUS is an open serial communication standard, which enables data ex- change among various automation control devices. PROFIBUS mainly includes three types: PROFIBUS-FMS (Fieldbus Message Specifications), PROFIBUS-DP (Distributed Peripheral Equipment) and PROFIBUS-PA (Process Automation).

  • Seite 326: Requirements For Profibus Link

    Bosch Rexroth AG EFC x610 Series Communication 14.4.3 Requirements for PROFIBUS Link Cables used in PROFIBUS are shielded twisted pair cables. The shielding is able to improve electromagnetic compatibility (EMC) ability. Unshielded twisted pair cable may be used if there is less electromagnetic interference (EMI). Impe- dance of the cable should be within 100...200 Ω.

  • Seite 327: Emc Measures

    EFC x610 Series Bosch Rexroth AG Communication 14.4.5 EMC Measures The following EMC measures needs to be taken in order to improve the stability of PROFIBUS communication network: The shielding layer of the communication cables must be well grounded at all ●...

  • Seite 328: Pkw Parameter Area

    Bosch Rexroth AG EFC x610 Series Communication Output Master output Control word Input Master input Status word Parameter identifier Reference / Setting frequency Parameter index mark Actual output frequency VALUE Parameter value Fig. 14-2: PPO telegram type PKW parameter area...
  • Seite 329 EFC x610 Series Bosch Rexroth AG Communication Request data frame in PKW area Word Identifier Value Description 15...8 Reserved No request 7...0 Read Write 15...8 Group No. for parameter Index No. of function code within the 7...0 group VALUE_high 15...0...
  • Seite 330 Bosch Rexroth AG EFC x610 Series Communication Error message after execution failure in PKW area Error code Meaning Reason Password locked User password is locked Invalid command code Command codes (bit 7...bit 0 of ID) are not 0, 1 or 2.
  • Seite 331 EFC x610 Series Bosch Rexroth AG Communication Example 2 Modifying value of parameter E0.26 'Acceleration time'. 0x30 is the parameter group, 0x1A is the index No. of the function code within the parameter group. If the modifying value is 0x0064, then request and response data frames in PKW...

  • Seite 332: Pzd Process Data Area

    Bosch Rexroth AG EFC x610 Series Communication PZD process data area PZD process data area description The data in PZD process data area can be configured freely for periodical data exchange between the master and slaves. The request telegram type for sending message from master to slaves is decided by H1.30...H1.39;...
  • Seite 333 EFC x610 Series Bosch Rexroth AG Communication Value Description 15 ... 8 – Error code (equals to [E9.05]) Error No error Stall over current Normal Stall over voltage Normal Decelerating Not in deceleration Accelerating Not in acceleration Jogging Not in jog...
  • Seite 334 Bosch Rexroth AG EFC x610 Series Communication Examples for operation of PZD process data area Example 1 The master communicates with the slave via PPO4, see fig. 14-2 "PPO telegram type" on page 296. If we need to start frequency converter for forward rotation at 50.00 Hz (0×1388).

  • Seite 335: Communication Parameter Configuration

    EFC x610 Series Bosch Rexroth AG Communication 14.4.7 Communication parameter configuration Communication related parameter settings Parameter Name Parameter settings E0.00 First frequency setting source 20: Communication E0.01 First run command source 2: Communication E0.02 Second frequency setting source 20: Communication E0.03...

  • Seite 336: Parameter Configuration Of Master

    Bosch Rexroth AG EFC x610 Series Communication Parameter Name Parameter settings H1.10 Output PZD 1 H1.11 Output PZD 2 H1.12 Output PZD 3 H1.13 Output PZD 4 H1.14 Output PZD 5 H1.15 Output PZD 6 H1.16 Output PZD 7 H1.17 Output PZD 8 H1.18...

  • Seite 337: Gsd File

    EFC x610 Series Bosch Rexroth AG Communication GSD file Users may log on the website of the company at www.boschrexroth.com download or contact sales personnel to obtain the GSD file BRFC0112.GSD. For installation and PROFIBUS system configuration method, please refer to respec- tive instructions of system configuration software.

  • Seite 338: Accessories

    Bosch Rexroth AG EFC x610 Series Accessories 15 Accessories 15.1 Optional Accessories Optional accessory Type Descriptions Operating panel: - LED panel FPCC02.1-EANN-7P-NNNN – - LCD panel FPCC02.1-EANN-LP-NNNN – - Dust cover FPCC02.1-EANN-NN-NNNN – Panel mounting plate FEAM02.1-EA-NN-NNNN Cabinet mounting FRKS0006/002,0...

  • Seite 339: Panel Mounting Plate

    EFC x610 Series Bosch Rexroth AG Accessories 15.3 Panel Mounting Plate 15.3.1 Function Description With the operating panel mounted at the control cabinet, the user can operate and control the frequency converter from the outside of the control cabinet con- veniently.

  • Seite 340: Mounting The Plate And The Operating Panel

    Bosch Rexroth AG EFC x610 Series Accessories 15.3.3 Mounting the Plate and the Operating Panel Step 1 Push the mounting plate into the opening at the control cabinet: Fig. 15-2: Push the mounting plate into the opening (back view) Step 2 Fix the mounting plate with a metal bar and 2 M4x8 screws: Fig.

  • Seite 341: Step 3

    EFC x610 Series Bosch Rexroth AG Accessories Step 3 Push the operating panel in the direction perpendicular to the mounting plate: Fig. 15-4: Mount the operating panel (front view) Step 4 Connect the operating panel to the frequency converter with the connection ca- ble and fix the cable connector on the mounting plate with 2 M3x10 screws: Fig.

  • Seite 342: Communication Cable For Control Cabinet

    Bosch Rexroth AG EFC x610 Series Accessories 15.4 Communication Cable for Control Cabinet 2 m long cable FRKS0006/002,0 or 3 m long cable FRKS0004/003,0 can be used for the connection of the operating panel. 15.5 Extension Card Module 15.5.1 Dimensions of Extension Card Module Fig.

  • Seite 343: Extension Card Module Mounting

    EFC x610 Series Bosch Rexroth AG Accessories 15.5.2 Extension Card Module Mounting NOTICE Please make sure the power supply has been switched off before mounting the extension card module onto the frequency converter. Fig. 15-7: Extension card module mounting 1. Remove operating panel ④ from Control & Terminal module ①.

  • Seite 344: Extension Module Mounting

    Bosch Rexroth AG EFC x610 Series Accessories 15.5.3 Extension Module Mounting CAUTION Risk of device damage! Do not mount the extension card when frequency converter is powered on, oth- erwise it will cause damage to the extension card. Fig. 15-8: Extension module mounting 1.
  • Seite 345 EFC x610 Series Bosch Rexroth AG Accessories Fig. 15-9: Terminal labels of extension cards Maximum two extension cards can be mounted in one extension ● card module. Extension cards in the two card slots CANNOT be the same. ● ONLY ONE type of communication card can be mounted in one ex- ●...

  • Seite 346: I/O Module

    Bosch Rexroth AG EFC x610 Series Accessories 15.6 I/O Module 15.6.1 I/O Card I/O card terminals label Fig. 15-10: I/O card terminals label I/O card terminals descriptions Terminal Signal requirement Description Multi-function digital inputs: EX1...EX4 24 VDC, 8 mA / 12 VDC, 4 mA...

  • Seite 347: I/O Card Terminals Wiring

    EFC x610 Series Bosch Rexroth AG Accessories I/O card terminals wiring Fig. 15-11: I/O card terminals wiring ①: NPN with internal power supply ②: NPN with external power supply ③: PNP with internal power supply ④: PNP with external power supply X1...X5, SC, +24 V, COM are control terminals of the frequency con-...

  • Seite 348: Relay Card

    Bosch Rexroth AG EFC x610 Series Accessories 15.6.2 Relay Card Relay card terminals label Fig. 15-12: Relay card terminals label Relay card terminals descriptions Terminal Signal requirement Description R1a, R1c, R1b Rated capacity: See Group H9 R2a, R2c, R2b 250 VAC, 3 A...

  • Seite 349: Communication Module

    EFC x610 Series Bosch Rexroth AG Accessories 15.7 Communication Module 15.7.1 PROFIBUS Interface Fig. 15-13: PROFIBUS DB9 interface Terminal sign Terminal name Function description – Reserved – Reserved PROFIBUS_B PROFIBUS terminal_B PROFIBUS data cable B Request for signal sending –...

  • Seite 350: Profibus Card Led

    Bosch Rexroth AG EFC x610 Series Accessories 15.7.2 PROFIBUS Card LED Fig. 15-14: PROFIBUS card LED Color Function Status Description Fast blinking Data exchanging 0.4 s per cycle Communication established PROFIBUS card configuration Green H11/H21 ① status PROFIBUS card successfully parameterized and configured =>...

  • Seite 351: Plug-In Connector For Control Section

    EFC x610 Series Bosch Rexroth AG Accessories 15.8 Plug-in Connector for Control Section For details on plug-in connector FEAE05.1-B2-NNNN, see fig. 8-9 "Control circuit terminals" on page 15.9 External EMC Filter 15.9.1 External EMC Filter Type EFC x610 model External EMC filter type 0K40-1P2 FCAF01.1A-A050-E-0020-N-03-NNNN (0020-N-03)
  • Seite 352 Bosch Rexroth AG EFC x610 Series Accessories Only mount the EMC filter FCAF vertically. Keep at least 80 mm ● above the top and below the bottom of the EMC filter free from mounted parts. For higher EMC C1 performance of EFC x610 model 22K0-3P4, ex- ●...

  • Seite 353: Technical Data

    EFC x610 Series Bosch Rexroth AG Accessories 15.9.2 Technical Data Dimensions Fig. 15-15: 0020-N-03, 0025-N-03 321/421 DOK-RCON03-EFC-X610***-IT06-EN-P...
  • Seite 354 Bosch Rexroth AG EFC x610 Series Accessories Fig. 15-16: 0025-A-05 322/421 DOK-RCON03-EFC-X610***-IT06-EN-P...
  • Seite 355 EFC x610 Series Bosch Rexroth AG Accessories Fig. 15-17: 0036-A-05, 0050-A-05 Fig. 15-18: 0066-A-05 323/421 DOK-RCON03-EFC-X610***-IT06-EN-P...
  • Seite 356 Bosch Rexroth AG EFC x610 Series Accessories Fig. 15-19: 0090-A-05 Fig. 15-20: 0120-A-05 324/421 DOK-RCON03-EFC-X610***-IT06-EN-P...
  • Seite 357 EFC x610 Series Bosch Rexroth AG Accessories Fig. 15-21: 0250-N-05 325/421 DOK-RCON03-EFC-X610***-IT06-EN-P...
  • Seite 358 Bosch Rexroth AG EFC x610 Series Accessories Fig. 15-22: 0320-N-05 326/421 DOK-RCON03-EFC-X610***-IT06-EN-P...

  • Seite 359: Electric Data

    EFC x610 Series Bosch Rexroth AG Accessories Electric data Electric data of EMC filter for 1P 200 VAC models When using EMC filters in mains grounded via outer conductor, use an isolating transformer between mains and EMC filter. 0010- 0020-...
  • Seite 360 Bosch Rexroth AG EFC x610 Series Accessories Electric data of EMC filter for 3P 400 VAC models 0025 0036 0050 0066 0090 0120 0250 0320 Description Symbol Unit A-05 A-05 A-05 A-05 A-05 A-05 N-05 N-05 Degree of protection according to IEC –...

  • Seite 361: External Brake Resistor

    EFC x610 Series Bosch Rexroth AG Accessories 15.10 External Brake Resistor 15.10.1 Braking Ratio Brake resistors with different power ratings are available to dissipate braking en- ergy when the frequency converter is in generator mode. The tables below list the optimal combination of frequency converter, brake re- sistor and the number of components required to operate one frequency con- verter with respect to a given moderating ratio OT.

  • Seite 362: Brake Resistor Type For Braking Ratio Of 10

    Bosch Rexroth AG EFC x610 Series Accessories 15.10.2 Brake Resistor Type for Braking Ratio of 10 % 1P 200 VAC Brake resistor Converter model Type Specification Number 0K40 FCAR01.1W0060-N400R0-B-03-NNNN 400 Ω / 60 W 0K75 FCAR01.1W0100-N190R0-B-03-NNNN 190 Ω / 100 W 1K50 FCAR01.1W0200-N095R0-B-03-NNNN...

  • Seite 363: Brake Resistor Type For Braking Ratio Of 20

    EFC x610 Series Bosch Rexroth AG Accessories 15.10.3 Brake Resistor Type for Braking Ratio of 20 % 1P 200 VAC Brake resistor Converter model Type Specification Number 0K40 FCAR01.1W0100-N400R0-B-03-NNNN 400 Ω / 100 W 0K75 FCAR01.1W0200-N190R0-B-03-NNNN 190 Ω / 200 W 1K50 FCAR01.1W0400-N095R0-B-03-NNNN...

  • Seite 364: Brake Resistor Dimensions

    Bosch Rexroth AG EFC x610 Series Accessories 15.10.4 Brake Resistor Dimensions Fig. 15-24: Brake resistor dimensions_1 Fig. 15-25: Brake resistor dimensions_2 332/421 DOK-RCON03-EFC-X610***-IT06-EN-P...
  • Seite 365 EFC x610 Series Bosch Rexroth AG Accessories Fig. 15-26: Brake resistor dimensions_3 Fig. 15-27: Brake resistor dimensions_4 333/421 DOK-RCON03-EFC-X610***-IT06-EN-P...
  • Seite 366 Bosch Rexroth AG EFC x610 Series Accessories Fig. 15-28: Brake resistor dimensions_5 334/421 DOK-RCON03-EFC-X610***-IT06-EN-P...

  • Seite 367: Installation Of Brake Resistor

    EFC x610 Series Bosch Rexroth AG Accessories 15.10.5 Installation of Brake Resistor The given typical power values are valid for 100% duty cycle factor (DCF) (con- tinuous dissipation) under the following conditions: Temperature rise of 200 K at the surface of fixed resistor enclosures (degree ●...

  • Seite 368: Shielding Connector

    Bosch Rexroth AG EFC x610 Series Accessories 15.11 Shielding Connector The shielding layer of shielded cables must be reliably connected to the shield- ing terminals of the frequency converter. Accessories (a connector and two screws) for shielded cable connection are available for the connection conven- ience.
  • Seite 369 EFC x610 Series Bosch Rexroth AG Accessories Fig. 15-31: Shielded cable connection with accessories for 5K50...22K0 Connection steps Step 1: Place component ① of the connector on the two screw holes inside of and tighten the screws (component ②: M4 x 12).
  • Seite 370 Bosch Rexroth AG EFC x610 Series Accessories Fig. 15-32: Shielded cable connection with accessories for 30K0...37K0 Connection steps Step 1: Place holes ① of the connector on the two screw holes inside the bot- tom of frequency converter and tighten two screws (M5 x 12).

  • Seite 371: Maintenance

    EFC x610 Series Bosch Rexroth AG Maintenance 16 Maintenance 16.1 Safety Instructions WARNING High electric voltage! Risk of death or severe bodily injury by electric shock! Only those trained and qualified to work with or on electric equipment are ●...

  • Seite 372: Daily Inspection

    Bosch Rexroth AG EFC x610 Series Maintenance 16.2 Daily Inspection Please conduct daily inspection as indicated in the table below in order to pro- long the life cycle of frequency converters. Inspection Inspection Inspection item Inspection criteria category result Temperature -10...55 ℃...

  • Seite 373: Periodic Inspection

    EFC x610 Series Bosch Rexroth AG Maintenance 16.3 Periodic Inspection In addition to daily inspection, periodic inspection of frequency converters is al- so necessary. The inspection cycle should be less than 6 months. For operation details, please see table below:...

  • Seite 374: Expired Replacement

    Bosch Rexroth AG EFC x610 Series Maintenance 16.4 Expired replacement All electronic devices or equipment has certain service life, extended use will cause damage or change properties of devices, and even cause personal injury and property damage. Therefore, it is necessary to replace the device in time.

  • Seite 375: Removable Components Maintenance

    EFC x610 Series Bosch Rexroth AG Maintenance 16.5 Removable Components Maintenance 16.5.1 Construction Overview Operating panel Heat sink mounting plate I/O interface adapter Back fan / Fan for heat sink Housing / Frame Back fan cover Internal components Front fan cover...

  • Seite 376: Disassembly Of The Operating Panel

    Bosch Rexroth AG EFC x610 Series Maintenance 16.5.2 Disassembly of the Operating Panel Fig. 16-2: Disassembly of operating panel Step 1: Press two buckles as circles indicating in the above figure ● Step 2: Hold component 1 and pull it out horizontally from component 2 ●...

  • Seite 377: Disassembly Of Fans

    EFC x610 Series Bosch Rexroth AG Maintenance 16.5.3 Disassembly of Fans Fig. 16-3: Disassembly of fan Step 1: Press the buckle(s) on component 8 or 9 in the above figure ● Step 2: Hold component 8 or 9 and lift it up ●...

  • Seite 378: Service And Support

    Bosch Rexroth AG EFC x610 Series Service and support 17 Service and support Our worldwide service network provides an optimized and efficient support. Our experts offer you advice and assistance should you have any queries. You can contact us 24/7.

  • Seite 379: Environmental Protection And Disposal

    EFC x610 Series Bosch Rexroth AG Environmental protection and disposal 18 Environmental protection and disposal 18.1 Environmental protection Production processes The products are made with energy- and resource-optimized production pro- cesses which allow re-using and recycling the resulting waste. We regularly try to replace pollutant-loaded raw materials and supplies by more environment- friendly alternatives.
  • Seite 380 Used batteries can contain hazardous substances, which can harm the environ- ment or the people´s health when they are improper stored or disposed of. After use, the batteries or accumulators contained in Rexroth products have to be properly disposed of according to the country-specific collection.

  • Seite 381: Appendix

    EFC x610 Series Bosch Rexroth AG Appendix 19 Appendix 19.1 Appendix I: Abbreviations EFC x610: Frequency Converter EFC 3610 or EFC 5610 ● FPCC: Operating panel ● FEAM: Panel mounting plate ● FRKS: Communication cable for control cabinet ● FEAE: Accessories, electric ●...

  • Seite 382: Appendix Ii: Type Coding

    Bosch Rexroth AG EFC x610 Series Appendix 19.2 Appendix II: Type Coding 19.2.1 Frequency Converter Type Coding Fig. 19-1: Frequency converter type coding 350/421 DOK-RCON03-EFC-X610***-IT06-EN-P...

  • Seite 383: Operating Panel Type Coding

    EFC x610 Series Bosch Rexroth AG Appendix 19.2.2 Operating Panel Type Coding Fig. 19-2: Operating panel type coding 19.2.3 Panel Mounting Plate Type Coding Fig. 19-3: Panel mounting plate type coding 351/421 DOK-RCON03-EFC-X610***-IT06-EN-P...

  • Seite 384: Communication Cable For Control Cabinet Type Coding

    Bosch Rexroth AG EFC x610 Series Appendix 19.2.4 Communication Cable for Control Cabinet Type Coding Fig. 19-4: Communication cable for control cabinet type coding 19.2.5 Extension Accessories Type Coding Fig. 19-5: Extension card module type coding 352/421 DOK-RCON03-EFC-X610***-IT06-EN-P...
  • Seite 385 EFC x610 Series Bosch Rexroth AG Appendix Fig. 19-6: I/O module type coding Fig. 19-7: Communication module type coding 353/421 DOK-RCON03-EFC-X610***-IT06-EN-P...

  • Seite 386: External Emc Filter Type Coding

    Bosch Rexroth AG EFC x610 Series Appendix Fig. 19-8: Plug-in connector for control section type coding 19.2.6 External EMC Filter Type Coding Fig. 19-9: External EMC filter type coding 354/421 DOK-RCON03-EFC-X610***-IT06-EN-P...

  • Seite 387: External Brake Resistor Type Coding

    EFC x610 Series Bosch Rexroth AG Appendix 19.2.7 External Brake Resistor Type Coding Fig. 19-10: External brake resistor type coding 355/421 DOK-RCON03-EFC-X610***-IT06-EN-P...

  • Seite 388: Shielding Connector Type Coding

    Bosch Rexroth AG EFC x610 Series Appendix 19.2.8 Shielding Connector Type Coding Fig. 19-11: Shielding connector type coding 19.2.9 Engineering Software Type Coding Fig. 19-12: Engineering software type coding 356/421 DOK-RCON03-EFC-X610***-IT06-EN-P...

  • Seite 389: Appendix Iii: Parameter List

    EFC x610 Series Bosch Rexroth AG Appendix 19.3 Appendix III: Parameter List 19.3.1 Terminology and Abbreviation in Parameter List Code: Function / parameter code, written in bx.xx, Cx.xx, Ex.xx, Hx.xx, Ux.xx, ● dx.xx Name: Parameter name ● Default: Factory default ●...

  • Seite 390: Group B: System Parameters

    Bosch Rexroth AG EFC x610 Series Appendix 19.3.2 Group b: System Parameters b0: Basic system parameters Code Name Setting range Default Min. Attri. 0: Basic parameters 1: Standard parameters b0.00 Access authority setting 2: Advanced parameters – 3: Start-up parameters...

  • Seite 391: Group C: Power Parameters

    EFC x610 Series Bosch Rexroth AG Appendix 19.3.3 Group C: Power Parameters C0: Power control parameters Code Name Setting range Default Min. Attri. 0: V/f control 1: Sensorless vector Control mode C0.00 control – Stop (EFC 5610 only) 2: FOC (only for...
  • Seite 392 Bosch Rexroth AG EFC x610 Series Appendix Code Name Setting range Default Min. Attri. Converter overload C0.29 20.0...200.0 % 110.0 Stop pre-warning level Converter overload C0.30 0.0...20.0 s Stop pre-warning delay 0: Inactive 1: Output disable Power loss ride-through 2: Regain kinetic ener- C0.40...
  • Seite 393 EFC x610 Series Bosch Rexroth AG Appendix 1: Stall overvoltage protection enabled, resistor braking disabled 2: Stall overvoltage protection disabled, resistor braking enabled 3: Stall overvoltage protection enabled, resistor braking enabled Setting range of C0.28: 0: Both input and output phase loss protection active...

  • Seite 394: C1: Motor And System Parameters

    Bosch Rexroth AG EFC x610 Series Appendix C1: Motor and system parameters Code Name Setting range Default Min. Attri. 0: Asynchronous motor C1.00 Motor type – Stop 1: Synchronous motor (only for EFC 5610) 0: Inactive 1: Static auto-tuning C1.01 Motor parameter tuning –...
  • Seite 395 EFC x610 Series Bosch Rexroth AG Appendix Code Name Setting range Default Min. Attri. C1.75 Low speed derating frequency 0.10...300.00 Hz 25.00 0.01 C1.76 Zero speed load 25.0...100.0 % 25.0 ① : ONLY for EFC 5610, and motor load must be decoupled before ro- tational auto-tuning.

  • Seite 396: C2: V/F Control Parameters

    Bosch Rexroth AG EFC x610 Series Appendix C2: V/f control parameters Code Name Setting range Default Min. Attri. 0: Linear C2.00 V/f curve mode 1: Square – Stop 2: User-defined C2.01 V/f frequency 1 0.00...[C2.03] Hz 0.00 0.01 Stop C2.02 0.0...120.0 %...

  • Seite 397: C3: Vector Control Parameters

    EFC x610 Series Bosch Rexroth AG Appendix C3: Vector control parameters Code Name Setting range Default Min. Attri. C3.00 Speed loop proportional gain 1 0.00...655.35 0.01 C3.01 Speed loop integral time 1 0.01...655.35 ms 0.01 C3.02 Speed loop proportional gain 2 0.00...655.35...
  • Seite 398 Bosch Rexroth AG EFC x610 Series Appendix Code Name Setting range Default Min. Attri. C3.42 0.0 %…[C3.43] Torque reference minimum value ① C3.43 [C3.42]…200.0 % 150.0 Torque reference maximum value ① C3.44 0.0…200.0 % 150.0 Torque positive limit ① C3.45 0.0…200.0 %...

  • Seite 399: Group E: Function Control Parameters

    EFC x610 Series Bosch Rexroth AG Appendix 19.3.4 Group E: Function Control Parameters E0: Set point and control parameters Code Name Setting range Default Min. Attri. E0.00 First frequency setting source 0...99 – Stop E0.01 First run command source 0...2 –...
  • Seite 400 Bosch Rexroth AG EFC x610 Series Appendix Code Name Setting range Default Min. Attri. E0.36 Start frequency 0.00...50.00 Hz 0.05 0.01 Stop E0.37 Start frequency holding time 0.0...20.0 s Stop E0.38 Start DC-braking time 0.0...20.0 s (0.0: Inactive) Stop E0.39 0.0...150.0 %...
  • Seite 401 EFC x610 Series Bosch Rexroth AG Appendix 4: EAI analog input 10: X5 pulse input 11: Digital input Up / Down command 20: Communication 21: Multi-speed settings 99: Inactive Setting range of E0.01, E0.03: 0: Panel 1: Multi-function digital input 2: Communication Setting range of E0.04:...

  • Seite 402: E1: Input Terminal Parameters

    Bosch Rexroth AG EFC x610 Series Appendix E1: Input terminal parameters Code Name Setting range Default Min. Attri. E1.00 X1 input – Stop E1.01 X2 input – Stop 0...46 E1.02 X3 input – Stop E1.03 X4 input – Stop E1.04 X5 input 0...47...
  • Seite 403 EFC x610 Series Bosch Rexroth AG Appendix Code Name Setting range Default Min. Attri. E1.77 Input curve 2 maximum [E1.75]...100.0 % 100.0 E1.78 Input curve 2 maximum frequency 0.00...[E0.09] Hz 50.00 0.01 Setting range of E1.00...E1.03 (0...41), E1.04 (0...47): 0: Inactive...
  • Seite 404 Bosch Rexroth AG EFC x610 Series Appendix Setting range of E1.15: 0: 2-wire forward / stop, reverse / stop 1: 2-wire forward / reverse, run / stop 2: 3-wire control mode 1 3: 3-wire control mode 2 4: 1-wire control Setting range of E1.68:...

  • Seite 405: E2: Output Terminal Parameters

    EFC x610 Series Bosch Rexroth AG Appendix E2: Output terminal parameters Code Name Setting range Default Min. Attri. E2.01 DO1 output setting 0...99 – Stop 0: Converter output frequency 1: Converter output voltage E2.02 DO1 pulse output setting – Stop...
  • Seite 406 Bosch Rexroth AG EFC x610 Series Appendix Code Name Setting range Default Min. Attri. Frequency detection level E2.74 0.01...[E2.73] Hz 1.00 0.01 FDT2 width E2.80 Counter middle value 0...[E2.81] E2.81 Counter target value [E2.80]...9,999 Setting range of E2.01 (0...19) and E2.15 (0...18):...

  • Seite 407: E3: Multi-Speed And Simple Plc Parameters

    EFC x610 Series Bosch Rexroth AG Appendix E3: Multi-speed and simple PLC parameters Code Name Setting range Default Min. Attri. 0: Inactive 1: Stop after selected cycle E3.00 Simple PLC running mode – Stop 2: Continuously cycling 3: Run last stage after selected cycle E3.01...
  • Seite 408 Bosch Rexroth AG EFC x610 Series Appendix Code Name Setting range Default Min. Attri. E3.54 Multi-speed frequency 15 0.00...[E0.09] Hz 0.00 0.01 0: Digital setting frequency 1: AI1 analog input 2: AI2 analog input 3: EAI analog input E3.59 Stage 0 frequency source –...
  • Seite 409 EFC x610 Series Bosch Rexroth AG Appendix Code Name Setting range Default Min. Attri. E3.83 Stage 11 running time 0.0...6,000.0 s 20.0 Stop E3.85 Stage 12 running time 0.0...6,000.0 s 20.0 Stop E3.87 Stage 13 running time 0.0...6,000.0 s 20.0 Stop E3.89 Stage 14 running time...

  • Seite 410: E4: Pid Control Parameters

    Bosch Rexroth AG EFC x610 Series Appendix E4: PID control parameters Code Name Setting range Default Min. Attri. E4.00 PID reference channel 0...9 – Stop 0: AI1 analog input 1: AI2 analog input 2: X5 pulse input E4.01 PID feedback channel –...
  • Seite 411 EFC x610 Series Bosch Rexroth AG Appendix 7: Communication 8: Analog reference E4.03 9: Speed reference E4.04 Setting range of E4.31: 0: Stop integral regulation when frequency arrives at upper / lower limit 1: Continue integral regulation when frequency arrives at upper / lower limit...

  • Seite 412: E5: Extended Function Parameters

    Bosch Rexroth AG EFC x610 Series Appendix E5: Extended function parameters Code Name Setting range Default Min. Attri. High resolution output current E5.01 5...500 ms filter time E5.02 User-defined speed scaling factor 0.01...100.00 1.00 0.01 E5.05 Pump dry protection threshold 0.0 %…[E5.08]...

  • Seite 413: E8: Standard Communication Parameters

    EFC x610 Series Bosch Rexroth AG Appendix E8: Standard communication parameters Code Name Setting range Default Min. Attri. 0: Modbus E8.00 Communication protocol – Stop 1: Extension card Communication error 0.0...60.0 s E8.01 Stop detection time (0.0: Inactive) Communication error 0: Freewheeling stop E8.02...

  • Seite 414: E9: Protection And Error Parameters

    Bosch Rexroth AG EFC x610 Series Appendix E9: Protection and error parameters Code Name Setting range Default Min. Attri. 0...3 E9.00 Automatic error reset attempts – Stop (0: Inactive) E9.01 Automatic error reset interval 0.1...60.0 s 10.0 Stop E9.05 Last error type –...
  • Seite 415 EFC x610 Series Bosch Rexroth AG Appendix 24: Pdr, pump dry 25: CoL -, command value lost 30: OL -2, motor overload 31: Ot, motor over temperature 32: t-Er, motor parameter tuning error 33: AdE-, synchronous motor angle detection error...

  • Seite 416: Group F0: Asf Parameters

    Bosch Rexroth AG EFC x610 Series Appendix 19.3.5 Group F0: ASF Parameters Code Name Setting range Default Min. Attri. F0.01 ASF version – – – Read F0.02 ASF identifier 0x0001 … 0x0FFF – – Read F0.03 ASF API required version –...

  • Seite 417: H1: Profibus Card Parameters

    EFC x610 Series Bosch Rexroth AG Appendix H1: PROFIBUS card parameters Code Name Setting range Default Min. Attri. H1.00 PROFIBUS local address 0...126 Stop 0: None 1: 9.6 kbps 2: 19.2 kbps 3: 45.45 kbps 4: 93.75 kbps H1.01 Present baud rate 5: 187.5 kbps...
  • Seite 418 Bosch Rexroth AG EFC x610 Series Appendix Code Name Setting range Default Min. Attri. 0: Not used H1.10 – Stop Output PZD 1 ① H1.11 Output PZD 2 1: Control word – Stop H1.12 Output PZD 3 – Stop 2: Frequency command H1.13...

  • Seite 419: H8: I/O Card Parameters

    EFC x610 Series Bosch Rexroth AG Appendix H8: I/O card parameters Code Name Setting range Default Min. Attri. H8.00 EX1 input – Stop H8.01 EX2 input – Stop 0...46 H8.02 EX3 input – Stop H8.03 EX4 input – Stop 0: 0...20 mA 1: 4...20 mA...
  • Seite 420 Bosch Rexroth AG EFC x610 Series Appendix Code Name Setting range Default Min. Attri. H8.27 EAO gain 0.00...10.00 1.00 0.01 0: Inactive 1: EAO diagnosis H8.87 I/O card output channel diagnosis 2: EDO diagnosis – Stop 3: ERO diagnosis 4: All output diagnosis Setting range of H8.00...H8.03:...
  • Seite 421 EFC x610 Series Bosch Rexroth AG Appendix 41: PID deactivation 46: User parameter set selection Setting range of H8.06: 0: Polarity inactive 1: Polarity active without direction control 2: Polarity active with direction control Setting range of H8.20, H8.21: 0: Converter ready...

  • Seite 422: H9: Relay Card Parameters

    Bosch Rexroth AG EFC x610 Series Appendix H9: Relay card parameters Code Name Setting range Default Min. Attri. H9.00 Extended relay 1 output selection – Stop H9.01 Extended relay 2 output selection – Stop 0...25 H9.02 Extended relay 3 output selection –...

  • Seite 423: Group U: Panel Parameters

    EFC x610 Series Bosch Rexroth AG Appendix 19.3.7 Group U: Panel Parameters U0: General panel parameters Code Name Setting range Default Min. Attri. U0.00 Direction control by panel 0: Forward; 1: Reverse – 0: Active only for panel control U0.01 Stop button control –...

  • Seite 424: U2: Lcd Panel Parameters

    Bosch Rexroth AG EFC x610 Series Appendix U2: LCD panel parameters Code Name Setting range Default Min. Attri. 0: Energy saving U2.01 Backlight mode setting – 1: Always on 0: Unlock U2.02 Panel lock setting – 1: Lock 0: Remote U2.03 Remote / Local setting...
  • Seite 425 EFC x610 Series Bosch Rexroth AG Appendix 14: Energy saving counter kWh; 15: Energy saving counter MWh 16: Output torque; 17: Setting torque 20: Power module temperature; 21: Actual carrier frequency 23: Power stage running time; 30: AI1 input 31: AI2 input; 33: I/O card EAI input 35: AO1 output;...

  • Seite 426: Group D0: Monitoring Parameters

    Bosch Rexroth AG EFC x610 Series Appendix 19.3.8 Group d0: Monitoring Parameters Code Name Minimum unit d0.00 Output frequency 0.01 Hz d0.01 Actual speed 1 rpm d0.02 Setting frequency 0.01 Hz d0.03 Setting speed 1 rpm d0.04 User-defined setting speed d0.05...
  • Seite 427 EFC x610 Series Bosch Rexroth AG Appendix Code Name Minimum unit d0.83 ASF display03 – d0.84 ASF display04 – d0.85 ASF display05 – d0.86 ASF display06 – d0.87 ASF display07 – d0.88 ASF display08 – d0.89 ASF display09 – d0.98 High resolution output current 0.01 A...

  • Seite 428: Appendix Iv: Certification

    Bosch Rexroth AG EFC x610 Series Appendix 19.4 Appendix IV: Certification 19.4.1 CE Declaration of conformity For Frequency Converters EFC x610 (0K40...90K0), there are declarations of conformity which confirm that the devices comply with the applicable EN Stand- ards and EC Directives. If required, you may ask our sales representative for the declarations of conformity.
  • Seite 429 “Company Name: Rexroth”. UL listing Fig. 19-14: UL listing UL standard UL 508C (0K40...18K5), UL 61800-5-1 (22K0...90K0) Company name BOSCH REXROTH (XIAN) ELECTRIC DRIVES AND CONTROLS CO., LTD. Category name Power Conversion Equipment File number E328841 UL ratings For using the components in the scope of UL, take the UL ratings of the individu- al component into account.
  • Seite 430 Bosch Rexroth AG EFC x610 Series Appendix Wiring material UL In the scope of UL, use only copper conductors rated 75 ℃ or above. Requirements for United States / Canadian installations (UL/cUL): Suitable for use on a circuit capable of delivering not more than 5,000 Arms Symmetrical Amperes, 480 VAC maximum, when protected by UL/cUL -certified Class J fuses only.

  • Seite 431: Eac

    EFC x610 Series Bosch Rexroth AG Appendix 19.4.3 EAC Frequency Converters EFC x610 (0K40...90K0) have EAC certification. EAC mark- ing is required for Custom Union, including Russia, Belarus and Kazakhstan. EAC marking Fig. 19-15: EAC marking 399/421 DOK-RCON03-EFC-X610***-IT06-EN-P...

  • Seite 432: Rcm

    Bosch Rexroth AG EFC x610 Series Appendix 19.4.4 RCM Frequency Converters EFC x610 (0K40...90K0) comply with the relevant ACMA standards made under the Radiocommunications Act 1992 and the Telecommu- nications Act 1997.These standards are referenced in notices made under sec- tion 182 of the Radiocommunications Act and 407 of the Telecommunications Act.

  • Seite 433: Eu Rohs

    EFC x610 Series Bosch Rexroth AG Appendix 19.4.5 EU RoHS The product meet the requirement of RoHS (Restriction on the use of certain Hazardous Substances) directive 2011/65/EU with the exemption per Annex of 2011/65/EU. EU RoHS marking Fig. 19-17: EU RoHS marking...

  • Seite 434: Appendix V: Parameter Change Record

    Bosch Rexroth AG EFC x610 Series Appendix 19.5 Appendix V: Parameter Change Record Parameter changes between version 03V12 and 03V08 are shown as below: Change type Code Name Change description Power loss ride-through C0.41 recovery delay Power loss ride-through C0.42...
  • Seite 435 EFC x610 Series Bosch Rexroth AG Appendix Change type Code Name Change description Power loss ride-through Added "3: Regain kinetic energy, decelerate to C0.40 mode stop" to setting range Motor thermal sensor C1.72 Added "3: PT1000" to setting range type Changed setting range to: "-120.0 %...[H8.17]"...
  • Seite 436 Bosch Rexroth AG EFC x610 Series Appendix Parameter changes between version 03V20 and 03V12 are shown as below: Change type Code Name Change description C0.10 Automatic voltage stabilization C0.24 Stall overvoltage hysteresis voltage C1.25 Rotor leakage inductance C2.20 0 Hz output mode C3.02...
  • Seite 437 EFC x610 Series Bosch Rexroth AG Appendix Change type Code Name Change description b0.21 Manufacturer password Changed attribute to: "Run" C0.00 Control mode Added "2: FOC" to setting range Changed setting range "0K40...22K0: 1...15 30K0...90K0: 1...12 kHz" Changed default value to: C0.05...
  • Seite 438 Bosch Rexroth AG EFC x610 Series Appendix Change type Code Name Change description Added "6: Panel potentiometer" and "7: E3.59 Stage 0 frequency source Digital input up/down command" to set- ting range Added "4: Encoder card speed" to set- E4.01...

  • Seite 439: Safe Torque Off

    The residual risk of danger to persons is then considerably reduced. The integrated Rexroth safety technology provides the user the facilities, on the control unit and drive side, for realizing functions of personal and machine pro- tection with a minimum of planning and installation work required.

  • Seite 440: Safe Torque Off (Sto) Function Introduction

    Bosch Rexroth AG EFC x610 Series Appendix Easy commissioning ● Independent of control units ● Safe Torque Off (STO) Function Introduction The normative definition of STO function is in §4.2.2.2 of the IEC 61800-5-2 (on the 07/2007 version): "Power, that can cause rotation (or motion in the case of a linear motor), is not applied to the motor.

  • Seite 441: Safety Notes

    EFC x610 Series Bosch Rexroth AG Appendix Safety Notes DANGER Lethal injury and / or property damage caused by unintended axis motion! If external force influences are to be expected with the safety function "Safe Tor- que Off", e.g. in case of a vertical axis, this motion has to be safely prevented by additional measures, e.g.

  • Seite 442: Standard Relevant To Safety Function

    Bosch Rexroth AG EFC x610 Series Appendix Standard Relevant to Safety Function EFC 5610 frequency converter is comply with the following relevant safety standards: Standard Description Functional safety of electrical/electronic/programmable electronic IEC 61508 2010-4 safety-related systems Safety of machinery-safety-related parts of control systems-Part 1:...

  • Seite 443: Installation

    EFC x610 Series Bosch Rexroth AG Appendix 19.6.2 Installation Terminal Definition Fig. 19-19: STO terminals Connection Signal name Function 1 / 7 COM is the reference of +24 V 2 / 8 STO1+ Input channel 1 3 / 9 STO1-...
  • Seite 444 Bosch Rexroth AG EFC x610 Series Appendix Cable Unit Min. Max. Ferrule length Stripped length Tab. 19-6: Cable definition 412/421 DOK-RCON03-EFC-X610***-IT06-EN-P...

  • Seite 445: Application

    EFC x610 Series Bosch Rexroth AG Appendix Application There are several connection cases for using the STO function of EFC 5610. Case 1: Dual-channel Wiring with External Power Supply Fig. 19-20: Dual-channel wiring with external power supply Case 2: Four-channel Wiring with External Power Supply Fig.
  • Seite 446 Bosch Rexroth AG EFC x610 Series Appendix Case 3: Paralleled Connection Type Fig. 19-22: Paralleled connection type 414/421 DOK-RCON03-EFC-X610***-IT06-EN-P...

  • Seite 447: Safety Function Disable

    EFC x610 Series Bosch Rexroth AG Appendix To protect the drive against malfunction by dirt or moisture, it has ● to be mounted in a IP 54 cabinet. The +24 V DC external power supply has to meet SELV / PELV-re- ●...

  • Seite 448: Input Channel Parameter

    Bosch Rexroth AG EFC x610 Series Appendix Input Channel Parameter Input signal Unit Typ. Allowed input voltage Logical 0 (Low) Logical 1 (High) Input current Impedance kΩ Filtering time ① < 20 Response time ② Tab. 19-7: Input channel parameter ①...

  • Seite 449: Commission

    EFC x610 Series Bosch Rexroth AG Appendix 19.6.3 Commission Always test the operation and reaction of the STO function before commission- ing. WARNING Dangerous movements! Danger to life, risk of in- jury, serious injury or property damage! Do not commission the installation without having it checked by a qualified per-...

  • Seite 450: Sto Function Diagnosis And Status Indication

    Bosch Rexroth AG EFC x610 Series Appendix 19.6.4 STO Function Diagnosis and Status Indication The normal state is that the device run normally and the STO function is in standby stage, if either of the input channels or both are de-energized, the STO...

  • Seite 451: Technical Data

    EFC x610 Series Bosch Rexroth AG Appendix 19.6.5 Technical Data Data Related to Safety Standards Standard Parameter Value < 1 FIT IEC 61508 2010-04 Type IEC 61800-5-2 2007 PTI (Proof Test Interval) 20 years MT (Mission Time) 20 years ISO 13849-1 2006...

  • Seite 452: Maintenance

    Bosch Rexroth AG EFC x610 Series Appendix 19.6.6 Maintenance For preventive maintenance, the STO function must be activated once a year. The main power supply of the device must be turned off and then on again be- fore this preventive maintenance. Active the STO function and confirm the oper- ation and reaction of the STO function is normal.
  • Seite 453 EFC x610 Series Bosch Rexroth AG Notes...
  • Seite 454 The Drive & Control Company Bosch Rexroth (Xi’an) Electric Drives and Controls Co., Ltd. No. 3999, Shangji Road, Economic and Technological Development Zone, 710021 Xi’an, P.R. China Phone +49 9352 40 5060 Fax +49 9352 18 4941 service.svc@boschrexroth.de www.boschrexroth.com R912005854...

Diese Anleitung auch für:

Efc 3610 serieEfc 3610 seriesEfc 5610 series

Inhaltsverzeichnis