Upright AB-46 Electric Betriebsanleitung Seite 10

ROUTINE SERVICE
Use the following table as a guide for routine mainte-
nance. Inspection and maintenance shall be
performed by personnel who are trained and
familiar with mechanical and electrical proce-
dures. Refer to the Service Manual for complete
service instructions.
Please copy this page and use the Routine Service
Table as a checklist when inspecting a machine for
service.
COMPONENT INSPECTION OR SERVICES
Battery Check electrolyte level
System Check specific gravity
Clean exterior
Check battery cable condition
Clean terminals
Hydraulic Check oil level
Oil Change filter
Drain and replace with ISO 46 compatible oil
Hydraulic Check for leaks
System Check hose connections
Check hoses for exterior wear
Emergency Check operation of emergency override
Hydraulic valves and hand pump
System Check operation of brake release hand pump
Controller Check operation of all controls
Control Check the exterior of the cable
Cable for pinching, binding or wear
Platform Check fasteners for proper torque
Floor and Check welds for cracks
Rails Check condition of platform
Check condition of anchorage points
Check condition of operators manual
Tires Check for damage
Check air pressure (75 psi)
Check lug nuts (torque to 90 ft. lbs. [123 Nm])
Hydraulic Wipe clean
Pump Check for leaks at mating surfaces
Check for hose fitting leaks
Check mounting bolts for proper torque
Steering Check fittings for proper torque
System Oil all pivot points
Check steering cylinder for leaks
Check linkage for wear areas
Check for missing / loose retainers
Electric Check electric drive motors for operation
Drive System Check cables, contactors, and connections
Routine Service Table Key
Interval
Daily = each shift (every day) or every eight hours
30
D
3 = every 3 months or 125 hours
M
6 = every 6 months or 250 hours
M
1 = every year or 500 hours
Y
2 = every 2 years or 1000 hours
Y
Y = Yes/Acceptable
N = No/Not Acceptable
R = Repaired/Acceptable
Routine Service Table
INTERVAL Y N R COMPONENT INSPECTION OR SERVICES
Daily Elevating
30 Assembly
D
3
M
Daily
3
M
Chassis
Daily
6
M
2
Y
Daily
30
D
Turret
30
D
Daily
Torque
Daily
Hubs
Daily
Daily
Lift
Daily
Cylinders
Daily
Daily
Daily
Daily
Daily
Entire
Daily
Unit
30
D
30
D
30
D
Daily
Labels
30
D
6
M
30
D
30
D
30
D
Daily
Daily
Daily
Service Report
Date: _______________
Owner: _________________________________
Model No: ____________ Serial No: _________
Serviced By: _____________________________
Service Interval: __________________________
10
= every month (30 days) or every 50 hours
Inspect for structural cracks
Check pivot points for wear
Check pivot pin retaining bolts
for proper torque
Check members for deformation
Check hoses for pinch or
rubbing points
Check component mounting
for proper torque
Check welds for cracks
Check ring gear for proper lubrication and wear
Lubricate worm gear bearings
Lubricate ring gear (MoS 2 grease)
Check for leaks
Check oil level
Change oil after break-in period
Change oil (SAE 90 wt. gear oil)
Check the cylinder rods for wear
Check pivot pin retaining bolts
for proper torque
Check seals for leaks
Inspect pivot points for wear
Check fittings for proper torque
Check for and repair
collision damage
Check fasteners for proper torque
Check for corrosion, remove and repaint
Lubricate
Check for peeling, missing, or unreadable
labels & replace
INTERVAL Y N R
Daily
30
D
30
D
Daily
Daily
6
M
Daily
Daily
150 /3
H M
150 /3
H M
Daily
250 /6
H M
50 /30
H D
2000 /2
H Y
30
D
30
D
30
D
30
D
30
D
Daily
3
M
3
M
30
D
Daily