GARANT Safety hose reel
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1.
General instructions
Read the instructions for use, follow them and keep them available for
later reference.
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1.1.
FURTHER INFORMATION
For connection to a compressed air supply and pneumatic tool, comply with the
manufacturer's operating instructions.
2.
Safety
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2.1.
GROUPED SAFETY MESSAGES
CAUTION
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Pressurised components
Risk of injury from hose ends whipping free, damaged hose or Hose reel.
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Before performing any maintenance, repairs or cleaning, disconnect Hose reel
from compressed air supply.
»
Unfasten or tighten pneumatic tool, hose or assemblies only when depressurised.
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»
Never exceed hose's maximum working pressure.
»
Regularly check that all connections are firmly tightened.
»
Connect only to a compressed air supply that will cut out before exceeding the
working pressure.
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»
Use pneumatic tools with flow rate limiters.
»
Disconnect from compressed air supply if hose can no longer be extended or
reeled in.
»
Disconnect immediately from compressed air supply of Hose reel or Hose are
it
leaking or otherwise faulty.
2.2.
INTENDED USE
Article no. 080078: Solely for indoor use with compressed air.
hr
Article no. 080079: Solely for indoor and outdoor use with water.
Use only when it is technically in good condition and safe to operate.
Before any repairs, maintenance or cleaning, disconnect Hose from supply.
Bracket for mounting on smooth wall or ceiling with load bearing capacity suffi-
lt
cient for Hose reel.
Disconnect all connections after use.
Fully reel in Hose after use.
For both industrial and private use.
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2.3.
REASONABLY FORESEEABLE MISUSE
Never use Hose reel without first mounting it on a wall or ceiling.
Do not make any unauthorised changes or modifications.
Do not use in potentially explosive atmospheres.
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Do not use with flammable gas.
Not for use where there is exposure to intense heat, direct sunlight, naked flames
or liquids.
Do not pull Hose suddenly.
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Do not use Hose close to sharp edges.
Lay Hose flat along the floor, do not kink and avoid looping.
2.4.
DUTIES OF THE OPERATING COMPANY
The operating company must ensure that personnel who work on the product com-
pt
ply with the regulations and provisions together with the following instructions:
National and regional regulations for safety, accident prevention and environ-
mental protection regulations.
No damaged products are assembled, installed or commissioned.
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The necessary protective equipment is provided.
2.5.
PERSONAL PROTECTIVE EQUIPMENT
Comply with the national and regional regulations for safety and accident preven-
sv
tion. Protective work wear appropriate for the risks associated with the intended
activities must be selected, provided and worn.
Wear foot protection, protective gloves, hearing protection and safety glasses.
2.6.
QUALIFICATIONS OF PERSONNEL
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Specialists for mechanical work
Specialists in the sense of this documentation are persons who are familiar with as-
sembly work, mechanical installation, commissioning, troubleshooting and mainten-
ance of the products and who possess the following qualifications:
Qualification / training in the field of mechanics as specified in the nationally ap-
sl
plicable regulations.
Trained person
Trained persons in the sense of this documentation are persons who have been
trained to perform work in the areas of transport, storage and operation.
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3.
Device overview
A
1 bracket for wall or ceiling mounting 2 safety latch for bracket 3 casing 4 stop
cs
ball 5 connection
4.
Assembly
4.1.
WALL OR CEILING MOUNTING
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ü Select plugs and screws for the respective wall or ceiling.
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1. Release the safety-locking mechanism on the safety cable reel and remove it
from the mounting bracket.
2. Place the mounting bracket on a flat surface, mark the positions of two drilled
holes.
3. Drill the holes and screw the mounting bracket to the mounting surface using
suitable plugs and screws.
4. Insert the safety cable reel from below into the mounting bracket and push down
the safety-locking mechanism.
5.
Operation
5.1.
EXTENDING
Pull out the cable
1. Slowly pull out the cable to the desired length.
»
Make sure that the extension is straight.
2. To stop the cable, pull on the cable again until the locking mechanism gives an
audible click.
5.2.
CONNECTING
1. Connect Hose reel to the compressed air supply. Connect a suitable pneumatic
tool to the pneumatic tool connection.
»
Comply with the respective manufacturer's operating instructions.
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Note the hose's maximum working pressure.
2. Check that all connections are in order.
WARNING! Risk of injury from pressurised hose. Fully relieve hose reel of
pressure after every use. Do not store when pressurised.
5.3.
REELING IN
1. To release the lock, slowly pull the cable until the clicking sound of the locking
mechanism can no longer be heard.
»
The cable slowly slides back into the casing under applied deceleration.
2. Guide the cable during retraction.
6.
Maintenance
Interval
Maintenance work
Before each use
Check hose, hose guide
and external compon-
ents for visible signs of
wear.
Check for leaks using
soap or leak finder
spray.
Immediately
Repair defects and damage
or replace.
Use genuine spare parts
only.
7.
Faults
Before performing any repairs, maintenance or cleaning, disconnect Hose from
compressed air supply.
Fault
Possible cause
Hose not reeling in
Hose jams or
fully.
catches when reel-
ing in.
Leaks
Connections or
assemblies
loose or un-
fastened.
Hose or com-
ponent dam-
aged.
8.
Technical data
Designation
Article no. 080078
10 compressed air
Maximum operat-
232 psi
ing pressure
16 bar
Casing/hose mater-
Plastic/polyureth-
ial
ane
Temperature resist-
-20°C to 60°C
ance
Hose inner dia-
8 mm
meter
Hose outer diameter 12 mm
Usable hose length 10 m
Air connection inlet,
R ¼ inch
outlet
Weight
4.9 kg
Performed by
Trained person
Trained specialist for mech-
anical work.
Contact Hoffmann Group
customer service.
Action
Performed by
Extend Hose to full
Trained person
length, allow it to
reel in freely.
Identify defect-
Trained specialist for
ive component.
mechanical work
Shut off up-
Contact Hoffmann
stream valve, re-
Group customer
lieve hose reel
service.
or pressure.
Retighten con-
nections, as-
sembly.
Replace hose if
damaged.
Article no. 080078
Article no. 080079
15 compressed air
15 water
232 psi
130 psi
16 bar
9 bar
Plastic/polyureth-
Plastic/polyureth-
ane
ane
-20°C to 60°C
5 °C to 60°C
9.5 mm
9.5 mm
13.5 mm
13.5 mm
15 m
15 m
R 3/8 inch
R 3/8 inch
6.6 kg
6.6 kg