Preparations For Use - REMS Power-Press E Bedienungsanleitung

GBR
1.2. Capacity
Radial presses for making press joints in all standard press
fitting systems on steel pipes, stainless steel pipes,
copper pipes, plastic pipes, composite pipes
Axial presses for making compression sleeve joints (sliding
sleeve joints) on stainless steel pipes, steel pipes, copper
pipes, plastic pipes, composite pipes and for expanding
plastic pipes, composite pipes
REMS Akku-Ex-Press Q & E for expanding of PE-X pipes
for the System Wirsbo Quick & Easy
1.3. Thrust / pressing power
Thrust of radial presses
Pressing power of radial presses
Pressing power REMS Ax-Press 15
Pressing power REMS Ax-Press 40
1.4. Electric Data
REMS Power-Press E
REMS Power-Press 2000
REMS Akku-Press,
Ax-Press, Akku-Ex-Press
Rapid charger (1h)
1.5. Dimensions
REMS Power-Press E
REMS Power-Press 2000
REMS Akku-Press,
Akku-Press ACC
REMS Ax-Press 15/40
REMS Akku-Ex-Press
1.6. Weights
REMS Power-Press E drive unit
REMS Power-Press 2000 drive unit
REMS Akku-Press drive unit with battery
REMS Ax-Press drive unit with battery
REMS Akku-Ex-Press drive unit with battery
REMS battery 12 V
Pressing tongs (average)
Pressing heads (pair, average)
Expanding head (average)
1.7. Noise information
Emission at workplace
REMS Power-Press
REMS Akku-Press
REMS Ax-Press
REMS Akku-Ex-Press
1.8. Vibrations
Weighted effective value of acceleration

2. Preparations for Use

For use of the REMS pressing tongs, REMS pressing heads and REMS
expanding heads for the various pipe connection systems, the currently
valid REMS sales documents are applicable. If the system manufacturer
alters components of pipe connection systems or markets new ones, their
current application status must be enquired about at REMS (Fax +49 7151
17 07 - 110).
2.1. Electrical connection
Note the mains voltage! Before connecting the drive unit or the rapid char-
ger, check whether voltage on the rating plate matches the mains voltage.
At work sites, in damp surroundings, in the open or in the case of compa-
rable types of use, only operate the equipment off the mains using a 30mA
fault current protected switch (FI breaker).
The battery supplied with REMS drive units and the spare batteries are not
Ø 12–76 (108) mm
Ø 12–32 mm
Ø 15–40 mm
230 V 1~; 50-60 Hz; 400 W; 1.8 A
S3 15% (AB 2/10 min)
all-insulated (73/23/EWG)
interference-suppressed
(89/326/EWG)
230 V 1~; 50-60 Hz; 500 W; 2.2 A
S3 15% (AB 2/10 min)
all-insulated (73/23/EWG)
interference-suppressed
(89/326/EWG)
12 V =; 2.0 Ah; 20 A
Input 230 V~; 50-60 Hz; 1.0 A
8–20 V – - --; 53 VA; 2.65 A
Output
430×110×85 mm (16.9"×4.3"×3.3")
435×230×85 mm (17.1"×9.1"×3.3")
338×290×85 mm (13.3"×11.4"×3.3")
330×320×85 mm (13"×12.6"×3.3")
300×290×85 mm (11.8"×12.6"×3.3")
4.4 kg
4.8 kg (10.5 lb)
4.5 kg
4.3 kg
3.2 kg
0.7 kg
1.8 kg
0.27 kg
0.16 kg
charged. Charge the battery before initial operation. Only use the REMS
rapid charger (Art. No. 565220) for charging. Once the battery is inserted
into the rapid charger, the red indicator light flashes. After about 1 hour, the
indicator light switches to permanent, meaning the battery is charged. The
battery only reaches its full capacity after several charges.
2.2. Installing (changing) the pressing tongs (1) in radial presses (Fig. 1)
Pull the mains plug or remove the battery. Only use pressing tongs with a
system-specific pressing contour matching the press fitting system for press-
ing. REMS pressing tongs have a letter to identify the pressing contour and
a number to identify the size. Consult and comply with the instructions for
installation and fitting of the system's manufacturers. Never use non-mat-
ching pressing tongs (pressing contour, size) for pressing work. The press
32 kN
joint could be unserviceable, and both the machine and the pressing tongs
100 kN
might be damaged.
15 kN
The drive unit is best placed on a bench or the floor. Installing (changing)
40 kN
the pressing tongs is only possible when the press rollers (5) in are fully re-
tracted. If necessary, in the case of the REMS Power-Press 2000 and
REMS Power-Press E, set the rotation direction lever (7) to the left and
operate the inching switch (8), and in the case of the REMS Akku-Press
press the reset button (13) until the press rollers (5) are fully retracted.
Open the tongs shank (2). To do so, press the locking pin (4), the tongs
shank (2) jumps out under spring loading. Insert selected pressing tongs
(1). Push home the tongs shank (2) until the locking pin (4) engages. While
doing so, press down the pressure plate (3) directly above the tongs shank.
Do not start radial presses without pressing tongs inserted. Do not start
the pressing operation except to make a press joint. Unless counter pres-
sure is applied by the press fitting, the drive unit or pressing tongs will be
needlessly stressed.
Never operate press when the tongs shank (2) is not locked. Risk of
fracture!
2.3. Installing (changing) the pressing heads (14) in axial presses
(Figs. 4, 5)
Remove the battery. Only use system-specific pressing heads. REMS
pressing heads have a letter to identify the compression sleeve system and
a number to identify the size. Consult and comply with the instructions for
installation and fitting of the system's manufacturer. Never use non-mat-
ching pressing heads (compression sleeve system, size) for pressing work.
The press joint could be unserviceable, and both the machine and the
pressing heads might be damaged.
(9.6 lb)
Push the selected pressing heads (14) right in, if necessary turning them
until they engage (ball catch). Keep the pressing heads and locating hole
(9.8 lb)
inside the pressing device clean.
(9.4 lb)
(7.0 lb)
2.4. Installing (changing) the expanding head (16) in REMS Ax-Press 15
(1.5 lb)
(Fig. 4)
(3.9 lb)
Remove the battery. Fit the expander (15) (accessory) To do so, clean the
(0.6 lb)
connecting surfaces, attach the expander, and tighten the two fillister-head
(0.3 lb)
screws. Lightly grease the expanding mandrel (18). Screw the selected
expanding head as far as it will go onto the expander. Only use system-
specific expanding heads. REMS expanding heads have a letter to iden-
82 dB(A)
tify the compression sleeve system and a number to identify the size. Con-
73 dB(A)
sult and comply with the instructions for installation and fitting of the system's
75 dB(A)
manufacturer. Never use non-matching expanding heads (compression
73 dB(A)
sleeve system, size) for expansion work. The press joint could be unser-
viceable, and both the machine and the expanding heads might be da-
2.5 m/s 2 maged.
Ensure that the compression sleeve has sufficient clearance from the
expanding head during the expansion process, otherwise the expanding
jaws (17) might become bent or broken.
For pressing jobs in cramped places, the expander attachment can be
removed.
2.5. Installing (changing) the expanding head (16) in REMS Akku-Ex-Press
Q & E (Fig. 6)
Remove the battery. Only use genuine expanding heads for Wirsbo Quick
& Easy. Consult and comply with the instructions for installation and fitting
of the system's manufacturer. Never use non-matching expanding heads
(system, size) for expansion work. The joint could be unserviceable, and
both the machine and the expanding heads might be damaged. Lightly
grease the expanding mandrel (18). Screw the selected expanding head
as far as it will go onto the expander. REMS expanding heads P and Cu
GBR