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10 Troubleshooting

10 Troubleshooting
Fault
Pilot arc is not ignited
Main arc is not ignited
Torch body or power
source cable overheated
Pilot or main arc is
burning skewed
Tab. 14
Troubleshooting
EN - 18
NOTE
• If the measures described below are not successful, please consult your
dealer or the manufacturer.
• Please also consult the operating instructions for the welding components,
such as the power source, welding torch system, re-circulating cooling
unit, etc.
Cause
• Tungsten electrode and plasma
nozzle make contact
• Distance between tungsten
electrode and plasma nozzle too
large
• Tungsten electrode is worn out or
oxidized
• Distance between work-piece and
torch too large
• Pilot arc is not burning
• Connection of work-piece to
power source is interrupted
• Inadequate flow of coolant.
• Welding current too high.
• Coolant hose or liquid-cooled
power cable constricted or closed.
• Plasma nozzle not properly
tightened
• Tungsten electrode worn out
• Plasma nozzle worn out
• Centring ceramics missing or
damaged
ABIPLAS
Solution
• Re-adjust electrode
• Re-adjust electrode
• Re-sharpen and adjust electrode
• Shorten distance
• Ignite pilot arc
• Connect earth cable
• Check and repair re-circulating
unit
• Lower welding current
• Remove constriction, replace
cable assembly, if necessary
• Tighten plasma nozzle
• Sharpen tungsten electrode
• Replace plasma nozzle
• Replace centring ceramics
®
WELD

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