Overview Of Supply Plates And Exhaust Modules; Base Plates, 2X, Base Plates, 3X; Overview Of Base Plates; Base Plate Marking - Emerson AVENTICS AV03 Montageanleitung

7 Functional earth (optionally available) 8

5.4.2 Overview of supply plates and exhaust modules

See fig. 10
Supply plates make it possible to vary the channeling, separation, or supply of
compressed air in the valve system. Supply plates can be used, for example, as
separation and supply plates when operating with multiple pressure zones. With
a corresponding exhaust module, the exhaust air can be evacuated via a surface
silencer or the tubing connections 3 and 5.
A Supply plate for pressure supply to channel 1, internal pilot air
B Supply plate for pressure supply to channel 1, external pilot control
C Exhaust module with surface silencer for 3/5 and R
D Exhaust module with restricted exhaust 3/5
E Exhaust module with separate restricted exhaust for 3 and 5
F Supply plate for auxiliary pressure supply to channel 1, separate pressure zones in
channels 1, 3, and 5
G Supply plate for auxiliary pressure supply to channel 1, separate pressure zones in
channels 3, and 5
H Supply plate for auxiliary pressure supply to channel 1, separate pressure zone in
channel 1
I Supply plate for auxiliary pressure supply to channel 1, no pressure zones
J Supply plate for auxiliary pressure supply to channel 1, external pilot control connec-
tion X
K Electrical supply plate with electrical connection
L Electrical supply plate with external pneumatic pilot control and electrical connection
M Electrical valve control module with electrical connection
N Supply plate AV-BP for auxiliary pressure supply and to separate pressure zones
1 Hole for exhaust module mounting
screw
3 Channel X: external pilot control
5 Hole for tie rod mounting
7 Exhaust air port on exhaust module
9 FE connection
11 Mounting point for valve system/tran-
sition plate

5.4.3 Base plates, 2x, base plates, 3x

Base plates have two or three slots for valves or functional elements. Only double
base plates are available for the AV-BP series.

5.4.4 Overview of base plates

See fig. 11
1 Base plate, 3x
3 Connection openings for push-in fit-
tings 2 and 4 for operating lines
5 Circuit board feedthrough
7 AV-EP base plate, pressure zone con-
trol
9 Label area

5.4.5 Base plate marking

Base plates are available in two versions:
• For single solenoid valves:
Only single solenoid valves can be operated.
If a double solenoid valve is mounted, only solenoid 14 can be used.
• For double solenoid valves:
Single and double solenoid valves can be operated.
Base plates for single solenoid valves have a marking on the back side.
Base plates for double solenoid valves do not have any marking.

5.4.6 Valves

The valves direct the air to the pneumatic drives. The connection is made via the
valve's base plate.
• 2x 3/2 directional valves (2 independent valves in one housing)
AVENTICS™ AV03/AV05 | R412018507-BAL-001-AJ | English
X7I1, IO-Link connection
2 Channel 1: compressed air connection
4 Electrical contact feedthrough
6 Mounting screw
8 Electrical connection
10 Channel 1, 3, 5: compressed air con-
nection to AV-BP supply plate
2 Base plate, 2x
4 Holes for tie rods
6 AV-EP base plate, single pressure con-
trol
8 Thread connection 2 and 4 for operat-
ing line
• 5/2 and 5/3-directional valves

5.4.7 Overview of directional valve (A) and blanking plate (B)

See fig. 12
1. Manual override:
Yellow control button: press and turn
Red control button: press without detent
2. LED (yellow): An illuminated LED indicates that the assigned solenoid coil is
energized.
In valves with two solenoids, the solenoids are correspondingly labeled "12"
and "14".
3. Mounting screw: oval-head screw M2.5, Torx T8 acc. to ISO 10664

5.4.8 Overview of AV-EP pressure regulator

See fig. 13
1 AV-EP pressure regulators for multi-
pole connection with display
3 AV-EP pressure regulators for fieldbus
connection with display

5.4.9 Right end plates

See fig. 14
1 Right end plate without port for re-
stricted pilot exhaust air
3 Right end plate and bus coupler,
stand-alone
5
Right end plate fir flexible pilot ex-
haust air with connection for re-
stricted pilot exhaust air

6 Assembly

Danger of injury if assembled under pressure or voltage!
Assembling when under pressure or electrical voltage can lead to injuries and
damage to the product or system components.
1. Make sure that the relevant system component is not under voltage or
pressure before you assemble the product.
2. Protect the system against being restarted.
Damage to the valve system due to improper handling
When removing the valve system from its packaging, the valve system can be
damaged due to bending, especially with long devices.
Carefully remove the valve system packaging and provide safeguards
u
against torsion and bending.

6.1 Mounting options

The following options exist for mounting the valve system, see figures 15 and 16.

6.1.1 Assemble the valve system on the mounting surface

Additional stabilization of the base plates and I/O modules
If there are more than 16 valve positions and 3 I/O modules in the valve system
AV, the valve system may be damaged if subjected to vibration.
1. Install an additional retaining bracket (1) for stabilization. The valve system
does not need to be disassembled for this step.
2. Rule of thumb: If there are more than 17 valve positions, an additional re-
taining bracket is required for another 8 valve positions. Example:
- 17 valve positions = 1 retaining bracket
- 25 valve positions = 2 retaining brackets
- 33 valve positions = 3 retaining brackets, and so on
3. The width of an AV-EP base plate corresponds to the width of four valve po-
sitions.
2 AV-EP pressure regulators for multi-
pole connection without display
4 AV-EP pressure regulators for fieldbus
connection without display
2 Right end plate with port for restricted
pilot exhaust air
4 Right end plate with port for restricted
pilot exhaust air
CAUTION
NOTICE
NOTICE
26