Notes On Safety; General Instructions On Equipment And Product Damage; Content Of Delivery; About This Product - Emerson AVENTICS AV03 Montageanleitung

Abbreviations used
Abbreviation Meaning
AV Advanced Valve
AV-BP Advanced Valve – bottom ported
AES Advanced Electronic System
AV-EP AV03-EP or AV05-EP series electropneumatic pressure regulator
I/O module Input/output module

3 Notes on safety

Observe all information contained in the separately enclosed document
u
(R412015575).

3.1 General Instructions on Equipment and Product Damage

Disconnecting plugs while under voltage will destroy the electronic compo-
nents of the valve system!
Large differences in potential occur when disconnecting plugs under voltage,
which can destroy the valve system.
Make sure the relevant system component is not under voltage before as-
u
sembling the valve system or when connecting and disconnecting plugs.
An address change will not be effective during operation!
The bus coupler will continue to work with the previous address.
1. Never change the address during operation.
2. Disconnect the bus coupler from the power supply UL before changing the
positions of switches S1 and S2 .
Malfunctions in the fieldbus communication due to incorrect or insufficient
grounding!
Connected components receive incorrect or no signals.
1. Make sure that the ground connections of all valve system components are
electrically connected to each other and grounded.
2. Verify proper contact between the valve system and ground.
Malfunctions due to improperly laid signal lines!
Connected components receive incorrect or no signals.
Lay the signal lines within buildings. If you lay the signal lines outside of
u
buildings, the lines laid outside must not exceed 42 m.
The valve system contains electronic components that are sensitive to electro-
static discharge (ESD)!
If the electrical components are touched by persons or objects, this may lead
to an electrostatic discharge that could damage or destroy the components of
the valve system.
1. Ground the components to prevent electrostatic charging of the valve sys-
tem.
2. Use wrist and shoe grounding straps, if necessary, when working on the
valve system.

4 Content of delivery

The scope of delivery includes:
• Valve system according to configuration
• "Notes on Safety" (R412015575)
• Valve system assembly instructions
AVENTICS™ AV03/AV05 | R412018507-BAL-001-AJ | English
NOTICE
NOTICE
NOTICE
NOTICE
NOTICE
• Additional instructions depending on configuration
The valve system is individually configured. You can find the exact con-
figuration in the Internet configurator under your order number.

5 About This Product

5.1 Product description

The valve system is a pneumatic valve system with electrical control. With the
valve system you can distribute stored pressure energy to your system compo-
nents in a targeted manner, e.g. to control pneumatic cylinders. Thanks to its
modular design, you can implement numerous pneumatic functions in general
machine construction. The valve system is used to control the valves via the D-
Sub multipole plug or a bus coupler.
The AV valve system is used to control up to 40 solenoid coils with a D-Sub con-
nection or up to 128 solenoid coils with a bus connection.
The AV-BP valve system is bottom ported. It is possible to control up to 32 valves.

5.2 Overview of the valve system

See fig. 1
A Valve system and end plate with D-
Sub connection at top
C
Valve system and IO-Link
E Valve system and bus coupler like (C),
additionally with I/O modules
G Valve system and AV-EP

5.3 AV valve system overview

See fig. 2 – 8
2 Valve system AV with D-Sub connection, vertical/IO-Link (identical dimensions)
3 Valve system AV with end plate at side
4 Valve system AV with bus coupler, with AV-EP
5 Valve system AV with bus coupler and I/O modules
6 Valve system AV-BP with D-Sub connection, vertical
7 Valve system AVBP with bus coupler
8 Bus coupler and I/O modules, stand-alone
See fig. 2 – 8
1
End plate with D-Sub connection
3 Valve
5 End plate, right
7
Base plate, 3x
9 Exhaust module for restricted exhaust 10
11 Left end plate for bus coupler and I/O
modules
13 Transition plate
15 Right end plate, stand-alone
17 Central supply plate, AV-BP

5.4 The components in detail

5.4.1 Overview of bus coupler connection, I/O module, module with
auxiliary power supply
See fig. 9
A Bus coupler
B I/O module
C I/O module with auxiliary power supply
D I/O module, M12 digital inputs/outputs
E I/O module with spring clamp connection
F IO-Link
1 Fieldbus connection X7xx (xx = de-
pending on fieldbus)
3 M12 connection for X1S power supply 4
5 Electrical connection for AES modules 6
B Valve system and end plate with side
D-Sub connection
D
Valve system and bus coupler AES
F Bus coupler with I/O modules as
stand-alone
2
Exhaust module with surface silencer
4 Blanking plate
6 Base plate, 2x
8
Supply plate
Retaining brackets
12 Bus coupler
14 I/O module unit
16 Left supply plate, AV-BP
2 Fieldbus connection X7xx (xx = de-
pending on fieldbus)
Ground (functional earth)
Auxiliary power supply connection
25