Perform Gas Leak Test; Wiring Connections - Maxitrol GV60 Installations- Und Bedienungsanleitung

INSTALLATION INSTRUCTIONS

PERFORM GAS LEAK TEST

1. Check carefully for gas leaks immediately after the valve
has been installed and the gas turned on. Do this be-
fore attempting to operate the appliance or other gas
burning device.
2. Use an approved non-corrosive leak detection fl uid, or oth-
er approved leak detection method, around the diaphragm
fl anges, pipe connections, seal cap, and all other joints.
Bubbles indicate a leak.
3. If no leakage is detected, light the main burner.
4. With the main burner in operation, apply an approved leak test
solution to all tubing and pipe connections (including adapt-
ers) and the valve inlet and outlet. Bubbles indicate a leak.
5. If a leak is detected, tighten pipe connections (including
adapters) according to "GAS CONNECTIONS" (page 5).
Absolutely no leakage should occur, otherwise there is a
danger of fi re or explosion depending upon conditions.
Never use if leakage is detected.

WIRING CONNECTIONS

(See fi gures 13–17, pages 7–11)
NOTICE
Wiring of valve and receiver must be completed before start-
ing ignition. Failure to do so could damage the electronics.
▪ Connect all components according to the appropriate wir-
ing diagram.
▪ When GV60 components are installed, make sure they are
not exposed to dirt, oil, grease or other chemical agents.
▪ Do NOT permit foreign particles under plastic cover.
▪ Place ON/OFF switch (if equipped) where it is easily ac-
cessible for the user.
Thermocouple Circuit
Total resistance of thermocouple circuit should be minimized
to ensure proper operation.
NOTICE
The use of the Mertik Maxitrol interrupter block is recom-
mended. Keep connection of interrupter block and ther-
mocouple clean and dry. Avoid excessive bending of the
thermocouple tubing during installation (min. 1" radius;
2.5 cm) as this can cause it to fail.
Figure 10 Figure 11
1. Tighten brass interrupter block into valve ¼ turn beyond
fi nger tight. If necessary, an additional ¼ turn is possible.
CAUTION: Further tightening will damage the plastic
sleeve in the brass interrupter block and can cause a
short in the circuit.
Figure 12
6 / 20
NOTE: The cable slots of the interrupter block may not be
set in a specifi c direction.
2. Slide spade connectors into plastic insert (see fi gure 10).
3. Slide plastic insert with spade connectors into the brass
interrupter block until it snaps (see fi gure 11).
4. While holding the interrupter block with a wrench, thread
the thermocouple into the female end of the interrupter
block ¼ – ½ turn beyond fi nger tight (see fi gure 12).
Ignition Cable
NOTICE
Do NOT damage the ignition cable while attaching it to the
ignition electrode. When the cable is in place, avoid contact
with sharp objects or edges. With cables longer than 900 mm,
avoid contact with metal parts, as this could decrease spark.
Receiver
NOTICE
To keep the receiver free from debris, dirt, and humidity,
do NOT remove the receiver from the plastic bag until all
construction is complete.
1. Insert batteries or connect AC mains power. The mod-
ule for circulating fan and light/dimmer includes a mains
adapter. With mains adapter, batteries can be used for
backup (RF only).
2. Place ON/OFF switch (if equipped) to ON position.
3. The receiver has to learn the handset code:
Press and hold the receiver's reset button (see fi gure 13,
page 7) until you hear two (2) beeps. After the second, lon-
ger beep, release the reset button. Within the subsequent
20 seconds press the (small fl ame) button on the handset
until you hear two (2) short beeps confi rming the code is set.
NOTE: This is a one time setting only, and it is not re-
quired when changing the batteries in the handset
or receiver.
4. Check the reception. For better reception straighten the
antenna (see fi gure 13, page 7) and move it to a position
that allows for better reception (see notice below).
5. When the RF-receiver is placed in the appliance, the sur-
rounding metal can reduce reception considerably. The posi-
tion of the antenna on the receiver also infl uences reception.
NOTICE
The antenna must not cross or come into contact with
the ignition wire. This will render the receiver inoperable.
IR Versions
Place the infrared eye in a suitable position. The infrared
signal transmission requires a line of sight.
V Module
▪ An LED indicates that power is ON.
▪ Use Power cord, Fan and Light with Molex connecter according
to wiring diagram (see fi gure 14, page 8) or connect wires with
core cable ends to the pluggable screw terminals.
▪ V Module with screw terminals: max. AWG 12/2.5 mm
fi gure 14, page 8).
▪ Connect the Light and the Fan fi rst and then the power supply.
▪ T ake care that unused outlets are protected from contact.
FOR OEM USE ONLY
2
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