Operation - Roller Disc 100 Betriebsanleitung

eng
If the cordless pipe cutting machine is not being used, the LED goes out after
approx. 2 hours but comes on again when the cordless pipe cutting machine
is switched back on.
Graduated charging state display (Fig. 1 (20)) of the Li-Ion 21.6 V battery
The graduated charging state display shows the charging state of the battery
with 4 LEDs. At least one LED lights for a few seconds after pressing the key
with the battery symbol. The more LEDs that light green, the higher the charging
state of the battery. If a LED fl ashes red, the battery must be charged.
Rapid charger Li-Ion (Art. No. 571585)
The left control lamp lights up and remains green when the mains plug is
plugged in. If a battery is inserted in the rapid charger, the green control lamp
fl ashes to indicate that the battery is charging. The green light stops fl ashing
and remains on to signal that the battery is fully charged. If the red control lamp
fl ashes, the battery is defective. If a red control lamp comes on and stays on,
this indicates that the temperature of the rapid charger and/or the battery is
outside the permissible operating range of the rapid charger of 0 °C to +40 °C.
NOTICE
The rapid chargers are not suitable for outdoor use.
2.2. Installing the pipe cutting machine
ROLLER'S Disc 100 / ROLLER'S Disc 100 RF ROLLER'S Disc 100 ROLLER'S Disc 100 / ROLLER'S Disc 100 RF
Fasten the pipe cutting machine e.g. to ROLLER'S Werkmeister E / ROLLER'S
Werkmeister (Fig. 1) (accessory Art. No. 120240/120200) or to the base frame/
mobile base frame (Fig. 2) (accessory Art. No. 849315/849310) with 4 or 2 M
8 screws. Make sure that there is enough room for the pipe cutting machine,
ROLLER'S Werkmeister/base frame and the pipe to be cut. Longer pipes must
be supported by ROLLER'S Assistent (Fig. 2) ( be supported by ROLLER'S Assistent (Fig. 2) (accessory Art. be supported by ROLLER'S Assistent (Fig. 2) (accessory Art.
ROLLER'S Assistent WB (Art. No. 120130), ROLLER'S Assistent XL 12" (Art.
No. 120125), on both sides of the pipe cutting machine if necessary. Move the
cutting wheel drive (1) forwards by turning the feed lever (6) until the pipe to
be cut (5) can be placed on the rollers (3). To set the height of ROLLER'S
Assistent, place the pipe to be cut in the centre of the rollers (3) of the pipe
cutting machine. Do not allow the pipe (5) to knock against the cutting wheel
(2), the cutting wheel could otherwise be damaged. Open the clamping lever
of ROLLER'S Assistent, lower the pipe rest of ROLLER'S Assistent, place
ROLLER'S Assistent under the pipe near the pipe cutting machine, lift the pipe
rest against the pipe and tighten the clamping lever. Place the preset ROLLER'S
Assistent under the end of the pipe. Place other material rest(s) between the
pipe cutting machine and the pipe end(s) if necessary to reduce untrue running
of the pipe.
Alternatively, the pipe cutting machine (manufactured as of 2014) can be used
on a fi rm, level ground with feed lever of ROLLER'S Disc 225 (Fig. 6 (6))
(accessory Art. No. 845218). For this, remove the feed lever from the pipe
cutting machine (Fig. 1 (6)) by moving the cutting wheel drive (1) all the way
up, then turning the feed lever (6) abruptly further until the feed lever is released
from the thread. Push the feed lever of ROLLER'S Disc 225 (Fig. 7 (6)) onto
the spindle (Fig. 7 (8)). Make sure that there is a positive fi t between the groove
of the feed lever and the parallel pin of the spindle and push the spring plug
(Fig. 7 (9)) into the holes of the feed lever and the spindle (Fig. 7). Make sure
that there is enough room for the pipe cutting machine and the pipe to be cut.
Longer pipes must be supported with pipe rest(s) 1 Ø 40 –110 mm, Ø 1½ – 4"
(accessory Art. No. 845220),on both sides of the pipe cutting machine if neces-
sary. Move the cutting wheel drive (1) forwards by turning the feed lever (6)
until the pipe to be cut (5) can be placed on the rollers (3). To set the height of
the pipe rest, place the pipe to be cut in the centre of the rollers (3) of the pipe
cutting machine. Do not allow the pipe (5) to knock against the cutting wheel
(2), the cutting wheel could otherwise be damaged. Open the clamping lever
of the pipe rest, lower the pipe rest , place the pipe rest under the pipe near
the pipe cutting machine, lift the pipe rest against the pipe and tighten the
clamping lever. Place the preset pipe rest under the end of the pipe. Place
other pipe rest(s) between the pipe cutting machine and the pipe end(s) if
necessary to reduce untrue running of the pipe
Remove the pipe from the rollers (3) if necessary to fi t the feed lever ROLLER'S
Disc 100/ROLLER'S Disc 100 RF, ROLLER'S Akku-Disc 100 22 V (Fig. 1 (6)).
Pull out the spring plug (Fig. 7 (9)) if necessary and remove the feed lever of
ROLLER'S Disc 225 (Fig. 6 (6)). Screw on feed lever of ROLLER'S Disc 100/
ROLLER'S Disc 100 RF, ROLLER'S Akku-Disc 100 22 V (Fig. 1 (6)). Move the ROLLER'S Akku-Disc 100 22 V (Fig. 1 (6)). Move the ROLLER'S Akku-Disc 100 22 V
cutting wheel drive (1) down and pull the feed lever tight abruptly. Always only
use one feed lever.
CAUTION CAUTION
ROLLER'S Disc 100/ROLLER'S Disc 100 RF, ROLLER'S Akku-Disc 100 22 V
may only be moved or carried by the feed lever of ROLLER'S Disc 225 (6)
when this has been locked with the spring plug (9) as described above. Other-
wise there is a danger that the feed lever (6) will come away from the spindle
(8). ROLLER'S Disc 100/ROLLER'S Disc 100 RF, ROLLER'S Akku-Disc 100
22 V 22 V can fall over or drop. Danger of injury! 22 V can fall over or drop. Danger of injury!
Use ROLLER'S Disc 100 RF and ROLLER'S cutting wheel RF for cutting welded
stainless steel drainpipes/downpipes (EN 1124). To cut diameters 75 mm and
110 mm, fi x the appropriate pipe guide (Fig. 5 (15)) to the stand (17) with the
two cylinder head screws (16). Move the cutting wheel drive (1) right up by
turning the feed lever (6). To place pipes with a diameter of 75 mm and 110
mm on the rollers (3), push through the side of the pipe guide (15). Do not allow
, ROLLER'S Akku-Disc 100 22V
No. 120120) or
ROLLER'S Akku-Disc 100 22 V ROLLER'S Akku-Disc 100 22 V (Fig. 1 (6)).
the pipe (5) to knock against the cutting wheel (2), the cutting wheel could
otherwise be damaged. Use/set pipe rests as described above.
NOTICE NOTICE
When the pipe guide (15) is fi tted, the hexagon nut for fi xing the cutting wheel
could hit the pipe guide (15) if the cutting wheel drive (1) is moved too far down.
ROLLER'S Disc 225
Place the pipe cutting machine on a fi rm, level base. Make sure that there is
enough room for the pipe cutting machine, the height adjustable pipe rests and
the pipe to be cut. Push the feed lever (6) onto the spindle (8). Make sure that
there is a positive fi t between the groove of the feed lever and the parallel pin
of the spindle and push the spring plug (9) into the holes of the feed lever and
the spindle (Fig. 7). Longer pipes must be supported with height-adjustable
pipe rests (Fig. 6 (10)) on both sides of the machine if necessary. Move the
cutting wheel drive (1) forwards by turning the feed lever (6) until the pipe to
be cut (5) can be placed on the rollers (3). To set the height of the height adjust-
able rests (10), place the pipe to be cut in the centre of the rollers (3) of the
pipe cutting machine. Do not allow the pipe (5) to knock against the cutting
wheel (2), the cutting wheel could otherwise be damaged. Open the clamping
lever (11) of the height adjustable pipe rests (10). Place the height adjustable
pipe rests (10) under the pipe near the pipe cutting machine (Fig. 8), lift against
the pipe and tighten the clamping lever (11). Place the preset pipe rests under
each end of the pipe. Place other pipe rest(s) between the pipe cutting machine
and the pipe end(s) if necessary to reduce untrue running of the pipe.
Do not fasten ROLLER'S Disc 225 and height adjustable pipe rests (10) to the
base because otherwise a pipe running off centre could break the cutting wheel.
CAUTION CAUTION
ROLLER'S Disc 225 may only be moved or carried by the feed lever (6) when
this has been locked with the spring plug (9) as described above. Otherwise
there is a danger that the feed lever (6) will come away from the spindle (8).
ROLLER'S Disc 225 can then fall over or fall off. Danger of injury!
2.3. Fitting (changing) the cutting wheel (2)
Pull out the mains plug or remove the battery! Choose suitable cutting wheel.
Loosen the hexagonal nut for fastening the cutting wheel (right-hand thread)
with the size 27 ring spanner provided. Insert (change) cutting wheel (2). Make
sure that the driver pins of the drive shaft engage in the holes of the cutting
wheel. Tighten the hexagonal nut.
NOTICE NOTICE
An unsuitable cutting wheel will be damaged or the pipe will not be cut. Use
only original ROLLER'S cutting wheels!
2.4. Cutting pipes Ø 40 – 110 mm, Ø 1½ – 4" with ROLLER'S Disc 225 (Fig.
Place roller insert for cutting pipes Ø 40 – 110 mm, Ø 1½ – 4" (14) (accessory g pipes Ø 40 – 110 mm, Ø 1½ – 4" (14) ( g pipes Ø 40 – 110 mm, Ø 1½ – 4" (14) (accessory
Art. No. 845060), on the rollers (3). For pipes Ø 40 – 70 mm or for pipes
Ø 70 – 110 mm, place roller insert in the rollers (3) as shown in Fig. 9. Longer
pipes must be supported by height adjustable pipe rests 2 pipes must be supported by height adjustable pipe rests 2 Ø 40 – 110 mm (acces- pipes must be supported by height adjustable pipe rests 2 Ø 40 – 110 mm (acces-
sory Art. No. 845230), on both sides of the pipe cutting machine if necessary,
see 2.2. ROLLER'S Disc 225.

3. Operation

CAUTION CAUTION
Danger of injury!
Wear suitable clothing. Do not wear loose clothing or jewellery. Keep hair,
clothing and gloves away from moving parts. Loose clothing, jewellery or
long hair can get caught in moving parts.
3.1. Work procedure
CAUTION CAUTION
Support longer pipes (see 2.2)! The cut pipe sections can fall to the fl oor
immediately after being cut!
Move the cutting wheel drive (1) forwards by turning the feed lever (6) until the
pipe to be cut (5) can be placed on the rollers (3). Outside burr (sawing burr)
must be removed from the pipe otherwise the rollers will be damaged. Make
sure that the ROLLER'S cutting wheel (2) suitable for the pipe to be cut is
selected/fi tted. Do not allow the pipe (5) to knock against the cutting wheel (2)
when inserting, the cutting wheel could be damaged. Mark the cutting point on
the pipe and position it to the cutting wheel. Press the safety foot switch (7).
Turn the feed lever (6) until the cutting wheel sets the pipe in rotation. Then
turn the feed lever (6) approx. 30° further (corresponds to the hour distance on
the dial of a clock). Let the pipe turn about another 2 turns without further feeding
before re-engaging by a 30° turn of the feed lever. Repeat the process.
NOTICE NOTICE
If the cutting wheel breaks during cutting, the same cutting notch in the pipe to
be cut may not be used after changing the cutting wheel. The changed cutting
wheel will be damaged by fragments left in the groove.
3.2. Supporting the material
Longer pipes must be supported, on both sides of the pipe cutting machine if
necessary (see 2.2).
eng
! ! Choose suitable cutting wheel.
" " with ROLLER'S Disc 225 (Fig. 9) 9) 9
without further feeding
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