Maintenance - Roller Disc 100 Betriebsanleitung

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3.3. Deburring
Deburring of inside of pipe
With the ROLLER'S Rondo 28 – 108 (12) pipes of Ø 28 – 108 mm, Ø ¾ – 4"
can be deburred on the inside. The ROLLER'S Rondo 28 – 108 is driven by a
cutting wheel (Fig. 3). The cutting wheels ROLLER'S cutting wheel Cu-INOX
(Art. No. 845050), ROLLER'S cutting wheel Cu (Art. No. 845053) and ROLLER'S
cutting wheel RF (Art. No. 845054) can be used for driving. Use one or more
ROLLER'S Assistent 3B (Art. No. 120120), ROLLER'S Assistent WB (Art. No.
120130), ROLLER'S Assistent XL 12" (Art. No. 120125) or height adjustable pipe
rest(s) (Fig. 6 (10)) for deburring longer pipes.
NOTICE NOTICE
Make sure that the blade of the cutting wheel (2) protrudes into the groove of
the ROLLER'S Rondo 28 – 108 (12) (Fig. 3).
Deburring of outside/inside of pipes (Fig. 4)
With the ROLLER'S Rondo 10 – 54 E (13) pipes of Ø 10 – 54 mm, Ø ½ – 2⅛"
can be deburred on the outside and inside. There is a bit holder on the back
of the cutting wheel shaft for driving the ROLLER'S Rondo 10 – 54 E. The pipes
to be deburred are pressed by hand against the ROLLER'S Rondo 10 – 54 E
set into rotation by the pipe cutting machine.
NOTICE NOTICE
Remove ROLLER'S Rondo 10 – 54 E (13) for cutting pipes. The bit holder is
approved only only for ROLLER'S Rondo 10 – 54 E. Other tools with bit holder are only for ROLLER'S Rondo 10 – 54 E. Other tools with bit holder are only
not approved.
3.4. Marking device (Fig. 10)
For marking the insertion depth for fi ttings on pipes. For ROLLER'S Disc 100,
ROLLER'S Akku-Disc 100 22 V.

4. Maintenance

Notwithstanding the maintenance described below, it is recommended to send
in the pipe cutting machine to an authorised ROLLER contract customer service
workshop for inspection and periodic testing of electrical devices at least once
a year. In Germany, such periodic testing of electrical devices should be
5. Behaviour in the event of faults
5.1. Fault: Pipe cutting machine stops during operation. The LED of the machine status check (18) lights red (ROLLER'S Akku-Disc 100 22 V).
Cause:
● Feeding pressure too high.
● Blunt/broken cutting wheel.
● Worn carbon brushes.
● Battery depleted or defective (ROLLER'S Akku-Disc 100 22 V).
● Unsuitable battery inserted (ROLLER'S Akku-Disc 100 22 V).
5.2. Fault: Pipe stops during cutting.
Cause:
● Pipe not round.
● Pipe not deburred on the outside.
● Rollers (3) soiled.
5.3. Fault: Pipe is not cut.
Cause:
● Unsuitable cutting wheel.
● Pipe not round.
● Pipe not deburred on the outside.
● Cutting wheel damaged.
5.4. Fault: Pipe not cut completely, stops.
Cause:
● Unsuitable cutting wheel.
● Pipe not running round.
● Feeding pressure too high.
5.5. Fault: Pipe cutting machine does not start.
Cause:
● Mains lead defective (ROLLER'S Disc 100, ROLLER'S Disc 100 RF,
ROLLER'S Disc 225).
● Battery depleted or defective (ROLLER'S Akku-Disc 100 22 V).
● Unsuitable battery inserted (ROLLER'S Akku-Disc 100 22 V).
● Pipe cutting machine defective.
● Worn carbon brushes.
● Feeding pressure too high.
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performed in accordance with DIN VDE 0701-0702 and also prescribed for
mobile electrical equipment according to the accident prevention rules DGUV,
regulation 3 "Electrical Systems and Equipment". In addition, the respective
national safety provisions, rules and regulations valid for the application site
must be considered and observed.
4.1. Maintenance
WARNING WARNING
Before service work, pull the mains plug or remove the battery!
Keep the rollers (3) of the pipe cutting machine and the roller insert (14) as well
as the cutting wheel (2) and cutting wheel holder clean. Clean the spindle (8)
and guides of the cutting wheel drive (1) from time to time and grease lightly
with machine oil. Clean heavily soiled metal parts with the machine cleaner
(Art. No. 140119), for example, and then protect against rust.
Clean plastic parts (e.g. housing) only with the machine cleaner (Art. No. 140119)
or a mild soap and a damp cloth. Do not use household cleaners. These often
contain chemicals which can damage the plastic parts. Never use petrol,
turpentine, thinner or similar products to clean plastic parts.
Make sure that liquids never get inside the pipe cutting machine.
4.2. Inspection / Maintenance
WARNING WARNING
Before any repair work, pull the mains plug or remove the battery! This
work may only be performed by qualifi ed personnel.
The gear of ROLLER'S Disc 100,
Disc 100 22 V Disc 100 22 V and ROLLER'S Disc 225 is maintenance-free. It runs in a life-long Disc 100 22 V and ROLLER'S Disc 225 is maintenance-free. It runs in a life-long
grease fi lling and therefore needs no lubrication. The motor has carbon brushes.
These are subject to wear and must therefore by checked and changed by
qualifi ed specialists or an authorised ROLLER customer service workshop from
time to time. Only use original ROLLER'S carbon brushes. The carbon brushes
of the DC motors wear in cordless pipe cutting machines. These cannot be
replaced; the DC motor must be replaced. See also page 5. Behaviour in the
event of faults.
Remedy:
● Reduce feeding pressure. Wait until the LED lights green
(ROLLER'S Akku-Disc 100 22 V).
● Change cutting wheel.
● Have the carbon brushes or DC motor changed by qualifi ed personnel or an
authorised ROLLER customer service workshop.
● Charge the battery with the Li-Ion rapid charger or change the battery.
● Usable batteries, see 1.5.
Remedy:
● Reduce feeding pressure.
● Deburr pipe on the outside.
● Clean rollers with machine cleaner (Art. No. 140119), then protect against rust.
Remedy:
● Select and change cutting wheel according to the pipe to be cut.
● Reduce feeding pressure.
● Deburr pipe on the outside.
● Change cutting wheel.
Remedy:
● Select and change cutting wheel according to the pipe to be cut.
● Stop pipe cutting machine. Break off the pipe section completely by hand,
e.g. with a screwdriver.
● Reduce feeding pressure.
Remedy:
● Have the mains lead changed by qualifi ed personnel or an authorised
ROLLER customer service workshop.
● Charge the battery with the Li-Ion rapid charger or change the battery.
● Usable batteries, see 1.5.
● Have the pipe cutting machine inspected/repaired by an authorised ROLLER
customer service workshop.
● Have the carbon brushes or DC motor changed by qualifi ed personnel or an
authorised ROLLER customer service workshop.
● Reduce feeding pressure.
ROLLER'S Disc 100 RF, ROLLER'S Akku-
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