Electrical Connection; Operation - Roller Disc 100 Betriebsanleitung

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1.9. Vibrations
Weighted rms value of acceleration
The specifi ed vibration emission value was measured according to a standard test method and can be used for comparison with another device. The specifi ed vibra-
tion emission value can also be used for an initial estimation of the cut-out.
CAUTION CAUTION
The vibration emission value may differ from the specifi ed value during actual use of the pipe cutting machine depending on the manner in which the pipe cutting
machine is used. Depending on the actual conditions of use (intermittent mode) , it may be necessary to defi ne safety measures to protect the operator.
2. Start-up
CAUTION CAUTION
Transport weights above 35 kg must be carried by at least 2 persons.

2.1. Electrical connection

WARNING
Caution: Mains voltage present! Caution: Mains voltage present! Before connecting the pipe cutting machine, Caution: Mains voltage present! Before connecting the pipe cutting machine,
check whether the voltage given on the rating plate corresponds to the mains
voltage. On building sites, in a wet environment, indoors and outdoors or under
similar installation conditions, only operate the pipe cutting machine on the mains
with a fault current protection switch (FI switch) which interrupts the power supply
as soon as the leakage current to earth exceeds 30 mA for 200 ms.
2.2. Installing the pipe cutting machine
ROLLER'S Disc 100 / ROLLER'S Disc 100 RF
Fasten the pipe cutting machine e.g. to ROLLER'S Werkmeister E / ROLLER'S
Werkmeister (Fig. 1) (accessory Art. No. 120240/120200) or to the base frame/
mobile base frame (Fig. 2) (accessory Art. No. 849315/849310) with 4 or 2 M
8 screws. Make sure that there is enough room for the pipe cutting machine,
ROLLER'S Werkmeister/base frame and the pipe to be cut. Longer pipes must
be supported by ROLLER'S Assistent (Fig. 2) ( be supported by ROLLER'S Assistent (Fig. 2) (acce be supported by ROLLER'S Assistent (Fig. 2) (acce
ROLLER'S Assistent WB (Art. No. 120130), on both sides of the pipe cutting
machine if necessary. Move the cutting wheel drive (1) forwards by turning the
feed lever (6) until the pipe to be cut (5) can be placed on the rollers (3). To set
the height of ROLLER'S Assistent, place the pipe to be cut in the centre of the
rollers (3) of the pipe cutting machine. Do not allow the pipe (5) to knock against
the cutting wheel (2), the cutting wheel could otherwise be damaged. Open the
clamping lever of ROLLER'S Assistent, lower the pipe rest of ROLLER'S
Assistent, place ROLLER'S Assistent under the pipe near the pipe cutting
machine, lift the pipe rest against the pipe and tighten the clamping lever. Place
the preset ROLLER'S Assistent under the end of the pipe. Place other material
rest(s) between the pipe cutting machine and the pipe end(s) if necessary to
reduce untrue running of the pipe.
Alternatively, the pipe cutting machine (manufactured as of 2014) can be used
on a fi rm, level ground with feed lever of ROLLER'S Disc 225 (Fig. 6 (6))
(accessory Art. No. 845218). For this, remove the feed lever from the pipe
cutting machine (Fig. 1 (6)) by moving the cutting wheel drive (1) all the way
up, then turning the feed lever (6) abruptly further until the feed lever is released
from the thread. Push the feed lever of ROLLER'S Disc 225 (Fig. 7 (6)) onto
the spindle (Fig. 7 (8)). Make sure that there is a positive fi t between the groove
of the feed lever and the parallel pin of the spindle and push the spring plug
(Fig. 7 (9)) into the holes of the feed lever and the spindle (Fig. 7). Make sure
that there is enough room for the pipe cutting machine and the pipe to be cut.
Longer pipes must be supported with pipe rest(s) 1 Ø 40 –110 mm, Ø 1½ – 4"
(accessory Art. No. 845220),on both sides of the pipe cutting machine if neces-
sary. Move the cutting wheel drive (1) forwards by turning the feed lever (6)
until the pipe to be cut (5) can be placed on the rollers (3). To set the height of
the pipe rest, place the pipe to be cut in the centre of the rollers (3) of the pipe
cutting machine. Do not allow the pipe (5) to knock against the cutting wheel
(2), the cutting wheel could otherwise be damaged. Open the clamping lever
of the pipe rest, lower the pipe rest , place the pipe rest under the pipe near
the pipe cutting machine, lift the pipe rest against the pipe and tighten the
clamping lever. Place the preset pipe rest under the end of the pipe. Place
other pipe rest(s) between the pipe cutting machine and the pipe end(s) if
necessary to reduce untrue running of the pipe
Remove the pipe from the rollers (3) if necessary to fi t the feed lever ROLLER'S
Disc 100/ROLLER'S Disc 100 RF (Fig. 1 (6)). Pull out the spring plug (Fig. 7
(9)) if necessary and remove the feed lever of ROLLER'S Disc 225 (Fig. 6 (6)).
Screw on feed lever of ROLLER'S Disc 100/ROLLER'S Disc 100 RF (Fig. 1
(6)). Move the cutting wheel drive (1) down and pull the feed lever tight abruptly.
Always only use one feed lever.
CAUTION CAUTION
ROLLER'S Disc 100/ROLLER'S Disc 100 RF may only be moved or carried
by the feed lever of ROLLER'S Disc 225 (6) when this has been locked with
the spring plug (9) as described above. Otherwise there is a danger that the
feed lever (6) will come away from the spindle (8). ROLLER'S Disc 100/
ROLLER'S Disc 100 RF can fall over or drop. Danger of injury!
Use ROLLER'S Disc 100 RF and ROLLER'S cutting wheel RF for cutting welded
stainless steel drainpipes/downpipes (EN 1124). To cut diameters 75 mm and
ROLLER'S Disc 100
ssory Art. No. 120120) or
2.3. Fitting (changing) the cutting wheel (2)
2.4. Cutting pipes Ø 40 – 110 mm, Ø 1½ – 4" with ROLLER'S Disc 225 (Fig.

3. Operation

3.1. Work procedure
ROLLER'S Disc 100 RF ROLLER'S Disc 225
< 2.5 m/s²
K = 1.5 m/s² m/s² m/s² K = 1.5 K = 1.5
110 mm, fi x the appropriate pipe guide (Fig. 5 (15)) to the stand (17) with the
two cylinder head screws (16). Move the cutting wheel drive (1) right up by
turning the feed lever (6). To place pipes with a diameter of 75 mm and 110
mm on the rollers (3), push through the side of the pipe guide (15). Do not allow
the pipe (5) to knock against the cutting wheel (2), the cutting wheel could
otherwise be damaged. Use/set pipe rests as described above.
NOTICE
When the pipe guide (15) is fi tted, the hexagon nut for fi xing the cutting wheel
could hit the pipe guide (15) if the cutting wheel drive (1) is moved too far down.
ROLLER'S Disc 225
Place the pipe cutting machine on a fi rm, level base. Make sure that there is
enough room for the pipe cutting machine, the height adjustable pipe rests and
the pipe to be cut. Push the feed lever (6) onto the spindle (8). Make sure that
there is a positive fi t between the groove of the feed lever and the parallel pin
of the spindle and push the spring plug (9) into the holes of the feed lever and
the spindle (Fig. 7). Longer pipes must be supported with height adjustable
pipe rests (Fig. 6) (10), on both sides of the machine if necessary. Move the
cutting wheel drive (1) forwards by turning the feed lever (6) until the pipe to
be cut (5) can be placed on the rollers (3). To set the height of the height adjust-
able rests (10), place the pipe to be cut in the centre of the rollers (3) of the
pipe cutting machine. Do not allow the pipe (5) to knock against the cutting
wheel (2), the cutting wheel could otherwise be damaged. Open the clamping
lever (11) of the height adjustable pipe rests (10). Place the height adjustable
pipe rests (10) under the pipe near the pipe cutting machine (Fig. 8), lift against
the pipe and tighten the clamping lever (11). Place the preset pipe rests under
each end of the pipe. Place other pipe rest(s) between the pipe cutting machine
and the pipe end(s) if necessary to reduce untrue running of the pipe.
Do not fasten ROLLER'S Disc 225 and height adjustable pipe rests (10) to the
base because otherwise a pipe running off centre could break the cutting wheel.
CAUTION CAUTION
ROLLER'S Disc 225 may only be moved or carried by the feed lever (6) when
this has been locked with the spring plug (9) as described above. Otherwise
there is a danger that the feed lever (6) will come away from the spindle (8).
ROLLER'S Disc 225 can then fall over or fall off. Danger of injury!
Pull out the mains plug! Choose suitable cutting wheel. Loosen the hexagonal
nut for fastening the cutting wheel (right-hand thread) with the size 27 ring
spanner provided. Insert (change) cutting wheel (2). Make sure that the driver
pins of the drive shaft engage in the holes of the cutting wheel. Tighten the
hexagonal nut.
NOTICE
An unsuitable cutting wheel will be damaged or the pipe will not be cut. Use
only original ROLLER'S cutting wheels!
Place roller insert for cutting pipes Ø 40 – 110 mm, Ø 1½ – 4" (14) (
Art. No. 845060), on the rollers (3). For pipes Ø 40 – 70 mm or for pipes 845060), on the rollers (3). For pipes Ø 40 – 70 mm or for pipes 845060
Ø 70 – 110 mm, place roller insert in the rollers (3) as shown in Fig. 9. Longer
pipes must be supported by height adjustable pipe rests 2 Ø 40 – 110 mm (acces-
sory Art. No. 845230), on both sides of the pipe cutting machine if necessary,
see 2.2. ROLLER'S Disc 225.
CAUTION CAUTION
Danger of injury!
Wear suitable clothing. Do not wear loose clothing or jewellery. Keep hair,
clothing and gloves away from moving parts. Loose clothing, jewellery or
long hair can get caught in moving parts.
CAUTION CAUTION
Support longer pipes (see 2.2)! The cut pipe sections can fall to the fl oor
immediately after being cut!
Move the cutting wheel drive (1) forwards by turning the feed lever (6) until the
pipe to be cut (5) can be placed on the rollers (3). Outside burr (sawing burr)
must be removed from the pipe otherwise the rollers will be damaged. Make
sure that the ROLLER'S cutting wheel (2) suitable for the pipe to be cut is
eng
< 2.5 m/s² < 2.5 m/s²
m/s² m/s² m/s² K = 1.5 K = 1.5 m/s²
" " with ROLLER'S Disc 225 (Fig.
110 mm, Ø 1½ – 4" 110 mm, Ø 1½ – 4" (14) ( accessory
9) 9) 9
11