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OBJ_BUCH-2482-001.book Page 17 Tuesday, July 21, 2015 4:05 PM
Kickback and related warnings
 Kickback is a sudden reaction to a pinched or snagged ro-
tating wheel. Pinching or snagging causes rapid stalling of
the rotating wheel which in turn causes the uncontrolled
power tool to be forced in the direction opposite of the
wheel's rotation at the point of the binding.
For example, if an abrasive wheel is snagged or pinched by
the workpiece, the edge of the wheel that is entering into
the pinch point can dig into the surface of the material
causing the wheel to climb out or kick out. The wheel may
either jump toward or away from the operator, depending
on direction of the wheel's movement at the point of pinch-
ing. Abrasive wheels may also break under these condi-
tions.
Kickback is the result of power tool misuse and/or incor-
rect operating procedures or conditions and can be avoid-
ed by taking proper precautions as given below.
 Maintain a firm grip on the power tool and position your
body and arm to allow you to resist kickback forces. Al-
ways use auxiliary handle, if provided, for maximum
control over kickback or torque reaction during
start-up. The operator can control torque reactions or
kickback forces, if proper precautions are taken.
 Never place your hand near the rotating accessory. Ac-
cessory may kickback over your hand.
 Do not position your body in line with the rotating
wheel. Kickback will propel the tool in direction opposite
to the wheel's movement at the point of snagging.
 Use special care when working corners, sharp edges,
etc. Avoid bouncing and snagging the accessory. Cor-
ners, sharp edges or bouncing have a tendency to snag the
rotating accessory and cause loss of control or kickback.
 Do not attach a saw chain, woodcarving blade, seg-
mented diamond wheel with a peripheral gap greater
than 10 mm or toothed saw blade. Such blades create
frequent kickback and loss of control.
 Do not "jam" the cut-off wheel or apply excessive pres-
sure. Do not attempt to make an excessive depth of cut.
Overstressing the wheel increases the loading and suscep-
tibility to twisting or binding of the wheel in the cut and the
possibility of kickback or wheel breakage.
 When wheel is binding or when interrupting a cut for
any reason, switch off the power tool and hold the pow-
er tool motionless until the wheel comes to a complete
stop. Never attempt to remove the cut-off wheel from
the cut while the wheel is in motion otherwise kickback
may occur. Investigate and take corrective action to elimi-
nate the cause of wheel binding.
 Do not restart the cutting operation in the workpiece.
Let the wheel reach full speed and carefully re-enter
the cut. The wheel may bind, walk up or kickback if the
power tool is restarted in the workpiece.
 Support panels or any oversized workpiece to minimize
the risk of wheel pinching and kickback. Large work-
pieces tend to sag under their own weight. Supports must
be placed under the workpiece near the line of cut and near
the edge of the workpiece on both sides of the wheel.
Bosch Power Tools
 Use extra caution when making a "pocket cut" into ex-
isting walls or other blind areas. The protruding wheel
may cut gas or water pipes, electrical wiring or objects that
can cause kickback.
Additional safety warnings
Wear safety goggles.
 Use clamps or another practical way to secure and sup-
port the workpiece to a stable platform. Holding the
work by your hand or against the body leaves it unstable
and may lead to loss of control.
 Wear hearing protection, safety goggles, dust mask
and gloves. As dust mask, use at least a particle filter-
ing half mask of filter class FFP 2.
 Use suitable detectors to determine if utility lines are
hidden in the work area or call the local utility company
for assistance. Contact with electric lines can lead to fire
and electric shock. Damaging a gas line can lead to explo-
sion. Penetrating a water line causes property damage or
may cause an electric shock.
 When working with the machine, always hold it firmly
with both hands and provide for a secure stance. The
power tool is guided more secure with both hands.
 Secure the workpiece. A workpiece clamped with clamp-
ing devices or in a vice is held more secure than by hand.
 Connect the machine to a mains supply with proper
earthing connection. Socket outlet and extension cable
must be equipped with an operative protective conductor.
Products sold in AUS and NZ only: Use a residual current de-
vice (RCD) with a rated residual current of 30 mA or less.
Safety Warnings for the Power Supply of High-
frequency Tools
 The safety warnings and working instructions of the
frequency converter are to be strictly observed! For de-
tailed information, contact the manufacturer of the fre-
quency converter.
 The frequency converter must be secured with a resid-
ual current protection device when working in an envi-
ronment where special protection for persons is neces-
sary. The special protection of persons is required, for
example, when working in damp rooms or with materials
that can produce current-conducting dust. Not using a re-
sidual current protection device can lead to electrical
shock, risk of fire, or serious injuries.
 The residual current protection device should be in-
stalled in the power supply network only by a qualified
electrician. Only in this manner can proper functioning be
ensured.
 The output voltage and frequency of the frequency
converter must correspond with the data on the type
plate of the high-frequency tool.
English | 17
1 609 92A 177 | (21.7.15)

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