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Wear gloves when handling blades.
Do not stare at operating lamp
Date Code Position (Fig. C)
The production date code (21) consists of a 4-digit year
followed by a 2-digit week and is extended by a 2-digit
factory code.
Features
This tool includes some or all of the following features.
1. Battery pack
2. Battery release button
3. On/Off switch
4. Variable speed dial
5. Depth adjustment knob
6. Motor unit
7. Base unit
8. Spindle lock button
9. Locking lever
10. Locking lever adjustment nut
11. D-shaped subbase
12. Dust extraction system attachment accessory
13. Thumb screw
14. Motor release lever
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Assembly and adjustments
Warning! To reduce the risk of serious personal
injury, turn unit off and remove the battery pack
before making any adjustments or removing/installing
attachments or accessories. An accidental start-up
can cause injury.
Installing and Removing the Battery Pack from
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the tool
Warning! Make certain the lock-off button is engaged
to prevent switch actuation before removing or
installing battery.
To install battery pack (Fig. C)
Insert battery pack (1) firmly into tool until an audible click
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is heard as shown in Fig. C. Ensure battery pack is fully
seated and fully latched into position.
To remove battery pack (Fig. C)
Depress the battery release button (2) as shown in Fig. C
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and pull battery pack out of tool.
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Bit installation and removal (Fig. D)
Warning! Projectile hazard. Only use bits with
shanks that match the installed collet. Smaller
shank bits will not be secure and could become loose
during operation.
12
(Original instructions)
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Warning! Never tighten the collet without first
installing a router bit in it. Tightening an empty
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collet, even by hand, can damage the collet.
Warning! Do not use router bits with a cutting
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diameter in excess of 34.9 mm in this tool.
Warning! Do not use straight router bits with a
diameter larger than 30 mm.
To install the bit
Remove the motor unit from the base unit. Refer to
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Removing the Motor from the Fixed Base (if needed).
Clean and insert the round shank of the desired router bit
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into the loosened collet as far as it will go and then pull it
out about 1.6 mm.
Depress the spindle lock button (8) to hold the spindle.
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shaft in place while turning the collet nut (16) clockwise
with the wrench provided.
Note: The unit is equipped with two spindle lock detents.
Note: Tighten collet nut securely to prevent the bit from slipping.
To remove the bit
Remove the motor unit from the base unit (refer to
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Removing the Motor from the Fixed Base/Removing the
Motor from the Plunge Base).
Depress the spindle lock button (8) to hold the
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spindle shaft in place while turning the collet nut (16)
counterclockwise with the wrench provided.
Collets
Note: Never tighten the collet without first installing a router bit
in it. Tightening an empty collet, even by hand, can damage
the collet.
To change collet sizes, unscrew the collet assembly as
described above.
Install the desired collet by reversing the procedure. The collet
and the collet nut are connected. Do not attempt to remove
the collet from the collet nut.
Locking lever adjustment (Fig. E)
Excessive force should not be used to clamp the locking lever.
Using excessive force may damage the base.
When the locking lever is clamped, the motor should not move
in the base.
Adjustment is needed if the locking lever will not clamp without
excessive force or if the motor moves in the base after clamping.
To adjust the locking lever's clamping force:
Open the locking lever (9) (base unit).
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Using the hex wrench provided, turn locking lever
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adjustment nut (10) in small increments.
Turning the nut clockwise tightens the lever, while turning
the nut anticlockwise loosens the lever.
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