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MONTAGE- UND BETRIEBSANLEITUNG:
Inhalt
1
Mitgeltende Dokumente ....................................................................................................................................................... 6
1.1
Hinweise und Darstellungen in der Montage- und Betriebsanleitung ....................................................................................................................6
2
Sicherheitshinweise .............................................................................................................................................................. 7
3
Bestimmungsgemäße Verwendung .................................................................................................................................... 8
4
Personenqualifikation ........................................................................................................................................................... 8
5
Produktbeschreibung ........................................................................................................................................................... 9
5.1
Typenschild ..................................................................................................................................................................................................................9
5.2
Funktionsbeschreibung ..............................................................................................................................................................................................9
5.3
Aufbau des Produkts ..................................................................................................................................................................................................9
6
Handhabung/Transport/Lieferumfang .............................................................................................................................. 11
6.1
Handhabung ..............................................................................................................................................................................................................11
6.2
Transportdaten ..........................................................................................................................................................................................................11
6.3
Lieferumfang ..............................................................................................................................................................................................................11
7
Technische Daten ................................................................................................................................................................ 12
7.1
Motor ..........................................................................................................................................................................................................................12
7.2
Spannzustand ............................................................................................................................................................................................................12
7.3
Stillstandsüberwachung ...........................................................................................................................................................................................12
7.4
Verwendung Thermowiderstände ...........................................................................................................................................................................12
7.5
Drehgeber ..................................................................................................................................................................................................................13
7.6
Einmessen des Magnetfelds bei Produkten mit Synchronmotor ..........................................................................................................................13
8
Montage ............................................................................................................................................................................... 14
8.1
Allgemeine Montageinformationen..........................................................................................................................................................................14
8.2
Montage Mechanik ...................................................................................................................................................................................................16
8.3
Montage Energiezuführung ......................................................................................................................................................................................18
8.4
Montage Verkabelung ...............................................................................................................................................................................................19
8.5
Montage Fluidanschlüsse .........................................................................................................................................................................................20
8.5.1
Kühlkanalanschlüsse ..................................................................................................................................................................................22
8.5.2
Anforderungen der Anschraubfläche ........................................................................................................................................................22
8.5.3
Kühlaggregat ...............................................................................................................................................................................................22
8.5.4
Anforderungen des Kühlmittelkreislaufs ...................................................................................................................................................22
8.5.5
Werkzeuginnenkühlung/Kühlschmierstoff (IKZ) ......................................................................................................................................23
8.5.6
Montage Leckageleitungen (IKZ) ..............................................................................................................................................................24
8.6
Werkzeugaufnahme ..................................................................................................................................................................................................24
9
Inbetriebnahme ................................................................................................................................................................... 25
9.1
Sicherheitshinweise ..................................................................................................................................................................................................25
9.2
Betriebsbereitschaft prüfen ......................................................................................................................................................................................26
9.3
Werkzeugschnittstelle (Einstellmaße/Einzugkraft) .................................................................................................................................................27
9.3.1
Überprüfung der Einstellmaße an der Werkzeugschnittstelle .................................................................................................................27
9.3.2
Überprüfung Spannkraft ...........................................................................................................................................................................28
9.4
Überprüfung Werkzeugschnittstelle (Analogsensor und Schaltzustände) ...........................................................................................................28
9.5
Inbetriebnahme Kühlung ..........................................................................................................................................................................................29
9.6
Thermowiderstände ..................................................................................................................................................................................................29
9.6.1
PTC130 Thermowiderstand .......................................................................................................................................................................29
9.6.2
Pt1000 Thermowiderstand .........................................................................................................................................................................30
9.7
Fettverteilung .............................................................................................................................................................................................................30
10 Betrieb .................................................................................................................................................................................. 31
10.1 Sicherheitshinweise ..................................................................................................................................................................................................31
10.2 Vorwärmzyklus bei Arbeitsbeginn ...........................................................................................................................................................................32
10.3 Betriebstemperaturen ...............................................................................................................................................................................................32
4
Zimmer GmbH
Im Salmenkopf 5
77866 Rheinau, Germany
•
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Motorspindel, Serie HF205-006
+49 7844 9138 0
+49 7844 9138 80
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www.zimmer-group.com
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