6.2
6.2 Connection on the heating side
The heating system connections on the heat pump are to be
made inside the device. Refer to the device information for the
connection sizes. Route the connection hoses out of the device
in a downwards direction. An optional pipe kit is available as an
accessory, which can be used to lead the connections out to the
side. Use a spanner to firmly grip the transitions when connecting
the heat pump.
Before connecting the heating water system to the heat pump,
the heating system must be flushed to remove any impurities,
residue from sealants, etc. Any accumulation of deposits in the
liquefier could cause the heat pump to completely break down.
Once the heat pump has been connected to the heating system,
it must be filled, de-aerated and pressure-tested.
Consideration must be given to the following when filling the sys-
tem:
Untreated filling water and make-up water must be of drink-
ing water quality
(colourless, clear, free from sediments)
Filling water and make-up water must be pre-filtered (pore
size max. 5µm).
Scale formation in hot water heating systems cannot be com-
pletely avoided, but in systems with flow temperatures below
60°C the problem can be disregarded.
With medium and high-temperature heat pumps, temperatures
above 60°C can be reached.
The following standard values should therefore be adhered to
concerning the filling water and make-up water (according to VDI
2035 Sheet 1):
Total alkaline earths
Total heat
in mol/m³ and/or
output in [kW]
mmol/l
≤
up to 200
≤
200 to 600
> 600
< 0.02
Minimum heating water flow
The minimum heating water flow rate through the heat pump
must be assured in all operating states of the heating sys-
tem. This can be accomplished, for example, by installing either
a dual differential pressureless manifold or an overflow valve.
The procedure for adjusting an overflow valve is described in the
Chapter Start-Up. When the minimum flow rate is undershot
drastically, the plate steel exchanger in the refrigerating cycle
can freeze, which can lead to total loss of the heat pump.
NOTE
The use of an overflow valve is only recommended for panel heating and
a max. heating water flow of 1.3 m³/h. System faults may result if this is
not observed.
Antifreeze
Manual drainage (see illustration) should be provided for heat
pumps which are exposed to frost. The antifreeze function of the
heat pump manager is active whenever the heat pump manager
and the heat circulating pump are ready for operation. If the heat
pump is taken out of service or in the event of a power failure, the
system has to be drained. The heating circuit should be operated
with a suitable antifreeze if heat pump systems are implemented
in buildings where a power failure cannot be detected (holiday
home).
EN-6
Total
hardness in °dH
≤
2.0
11.2
≤
1.5
8.4
< 0.11
6.3 Electrical connection
A standard five-core cable is used for connecting the heat pump
to the power supply.
The cable must be provided by the customer. The conductor
cross section is selected in accordance with the power consump-
tion of the heat pump (see appendix Device information) and the
applicable VDE (EN) and VNB regulations.
An all-pole disconnecting device with a contact gap of at least
3 mm (e.g. utility blocking contactor or power contactor) as well
as a 3-pole circuit breaker with common tripping for all external
conductors must be installed in the power supply (tripping current
in compliance with the device information).
When connecting, ensure that the incoming supply has a clock-
wise rotating field.
Phase sequence: L1, L2, L3.
ATTENTION!
Ensure the rotary field is clockwise when connecting the mains cables (if
the rotary field is not clockwise, the heat pump will not work properly, is
very loud and may cause damage to the compressor).
The control voltage is supplied via the heat pump manager.
The heat pump manager has a 230 V AC-50 Hz power supply
and is connected in compliance with its own operating instruc-
tions (see heat pump manager operating instructions).
The control lines (not included in the scope of supply) have rec-
tangular plug connectors on both ends. One end is connected to
the heat pump manager, and the other end is connected to the
switch box in the heat pump. The plug connections to the heat
pump are located on the bottom of the switch box.
Three separate lines are used as control lines: One of the lines is
designed for the 230 V control voltage level, one for the signal
and/or extra-low voltage level and one is a bus cable for commu-
nication with the electronic expansion valve.
More detailed information can be found in the operating instruc-
tions of the heat pump manager.
For detailed information, see circuit diagrams in the appendix.