Troubleshooting; Brs-Lc Cleaning Unit; Injection Unit - Abicor Binzel BRS-CC Einbauanleitung

BRS-CC

10 Troubleshooting

Risk of injury and machine damage when handled by unauthorized persons
Improper repair work and modifications to the product may lead to serious injuries and damage to the
device. The product warranty will be rendered invalid if the device is handled by unauthorized persons.
• Operating, maintenance, cleaning and repair work may only be carried out by qualified personnel
Please observe the attached "Warranty" document. In the event of any doubts and/or problems, please
contact your retailer or the manufacturer.
NOTICE
• Please also consult the operating instructions for the welding components, such as the power source

10.1 BRS-LC cleaning unit

Fault
Compressed-air motor does not
run
Insufficient cleaning
Torch parts are damaged
No injection
Tab. 17 BRS-LC faults and troubleshooting
10.2 Injection unit VI
Fault Cause
No injection • Check the fill level
• Compressed-air supply/hose connections
• Directional valve Y4 does not switch
• Valve actuator does not move
Too much/too little spray mist • Metering quantity incorrectly adjusted
No spray mist • Bottle empty
Tab. 18 VI faults and troubleshooting
DANGER
(in Germany see TRBS 1203).
and compressed air line.
Cause
• Compressed-air supply/hose connection
interrupted
• Directional valves Y1 or Y2 do not switch
• Valve actuator does not move
• Reamer defective or blunt
• Wrong equipment parts
• Check the fill level
• Compressed-air supply/hose connections
interrupted
• Directional valve Y4 does not switch
• Valve actuator does not move
interrupted
10 Troubleshooting
Troubleshooting
• Check all supply lines leading to the cylinder
and threaded fittings
• Motor defective; replace
• Check the signal output of the robot control
• Replace the directional valve
• Replace the reamer
• Check torch-dependent parts
• Check the immersion depth of the torch
• Top up the anti-spatter fluid
• Check all supply lines leading to the cylinder
and threaded fittings
• Check the signal output of the robot control
• Replace the directional valve
Troubleshooting
• Top up the anti-spatter fluid
• Check all supply lines leading to the cylinder
and threaded fittings
• Check the signal output of the robot control
• Replace the directional valve
• Change the flow regulator setting
• Check the pressure regulator setting:
min. 4 bar/max. 8 bar
• Replace the bottle
EN - 21