3.2.3
While moving workpiece ends to welding position, read the workpiece drag pressure from
Insert the heating plate into the basic unit between the two workpiece ends and make sure
Engage the machine, set and maintain the required conformation pressure plus drag
As soon as sufficient bead has formed around the entire circumference of the workpiece
Now close the relief valve. Ensure that the workpiece ends still have contact with the heating
After the warm-up phase, disengage workpieces, remove the heating plate and re-engage
Regularly check the pressure and pump it back up when necessary. If the pressure loss is
Put the heating element back into the storage case.
After the joint has fully cooled, slowly release the pressure by pulling the relief valve, unclamp
Disengage the basic unit, write protocol. The machine is now ready for the next welding
All welding parameters can be found in the enclosed welding tables.
3.2.4
Switch off heating plate.
Remove trimmer unit, heating plate and hydraulic unit plugs from power outlet and roll up
Remove control box modul main plug from power outlet and roll up cables.
Disconnect and roll up hydraulic hoses.
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Welding
Risk of injury! Keep a safe distance from the machine when mechanically closing
clamps and moving workpieces. Keep hands, limbs and objects such as clothing,
tools etc. away from running machine!
the manometer on the hydraulic unit.
The workpiece drag pressure is the minimum amount of pressure required to set the
workpiece – depending on weight and length – in axial motion. This value must be precisely
determined; it will be necessary to engage and disengage the machine and workpieces
several times and to set the pressure adjustment valve until the machine almost comes to a
standstill. Add the drag pressure to the conformation, heat-penetration and joint pressure.
that the heating plate's supports are seated in the notches on the take-off device.
pressure.
ends, slowly pull the pressure by slowly opening the relief valve.
Set the pressure so that workpiece ends have uniform almost pressureless contact to the
heating plate (warm up).
plate.
the workpieces. Increase the pressure linear to the respective joint pressure and maintain that
pressure until the joint is fully cooled.
excessive, have the hydraulic system checked.
CAUTION: Press and hold the control lever for the first 20 to 100 seconds then
release (neutral switch position).
the workpieces and remove from the machine.
cycle.
Putting out of operation
Let the heating element cool or stow it in such a way that no adjacent materials
can be ignited!
cables.
Transport and set the hydraulic unit only in a horizontal position. If it is set at an
angle, oil escapes from the vented plugs with the dipstick!
Important! Protect couplings from damage and dirt!
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