Spray Gun Lubrication - Carlisle TEKNA BASECOAT Technisches Bulletin

INSTALLATION
For maximum transfer efficiency, do not use more pressure than
is necessary to atomise the material being applied.
1. Connect the gun to a clean, moisture and oil free air
supply using a hose size of at least 8 mm (5/16") I.D. hose.
Do not use 6 mm I.D. hose (8 m x 6 mm hose at 510 LPM
has a pressure loss of 1.8 bar. 8 m x 8 mm hose at 510 LPM
has a pressure loss of 0.6 bar. [Do not use 1/4" I.D. hose
(25' x 1/4" hose at 18 CFM has a pressure loss of 25 psi.
25' x 5/16" hose at 18 CFM has a pressure loss of 8 psi).]
Depending on hose length, larger I.D. hose may be required.
When gun is triggered on, adjust inlet air pressure
(for recommended pressures see Chart 1 under Parts
Replacement) at the gun inlet. (Pressure gauge shown under
Accessories is recommended for this). Do not use more
pressure than is necessary to atomise the material being
applied. Excess pressure will create additional overspray and
reduce transfer efficiency.
If quick connects are required, use only high flow quick con-
nects approved for HVLP use. Other types will not flow enough
air for proper gun operation.
If an air adjusting valve is used at the gun inlet, use a DeVilbiss air
adjusting valve. Some competitive adjusting valves have signifi-
cant pressure drop that can adversely affect spray performance.
DeVilbiss air adjusting valves have minimal pressure drop.
2. Attach the gravity feed cup to the material inlet.
Protective coating and rust inhibitors have been used
to keep the gun in good condition prior to shipment.
Before using the gun, flush it with solvents so that these
materials will be removed from fluid passages.
OPERATION
1. Mix coating material to manufacturer's instructions and strain
material.
2. Fill the cup with the required amount of material.
Fill to no more than 19 mm (3/4") from the top of the cup.
DO NOT OVERFILL.
3. Attach Cup Lid.
4. Turn fluid adjusting knob (18) clockwise to prevent fluid
needle movement.
5. Turn spreader valve adjusting knob (23) counter clockwise to
fully open.
6. Trigger gun on and adjust inlet air pressure (for
recommended figures see Chart 1 under Parts Replacement)
at the gun inlet. (Pressure gauge shown under Accessories is
recommended for this).
7 Turn fluid adjusting knob counter clockwise until first
thread shows.
8. Test spray. If the finish is too dry, reduce airflow by reducing
air inlet pressure.
TB-1018-R1 (2/2018)
NOTE
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9. If finish is too wet, reduce fluid flow by turning fluid adjusting
knob (18) clockwise. If atomisation is too coarse, increase inlet
air pressure. If too fine, reduce inlet pressure.
10. The pattern size can be reduced by turning spreader valve
adjusting knob (23) clockwise.
11. Hold gun perpendicular to surface being sprayed. Arcing
or tilting may result in uneven coating.
12. The recommended spray distance is 150-200 mm (6"–8").
13. Spray edges first. Overlap each stroke a minimum of 75%. Move
gun at a constant speed.
14. Always turn off air supply and relieve pressure when gun is not
in use.
PREVENTIVE MAINTENANCE & CLEANING
To clean air cap and fluid nozzle, brush exterior with a stiff bristle
brush. If necessary to clean cap holes, use a broom straw or
toothpick if possible. If a wire or hard instrument is used, extreme
care must be used to prevent scratching or burring of the holes which
will cause a distorted spray pattern.
To clean fluid passages, remove excess material from cup, then flush
with a suitable solvent. Wipe gun exterior with a solvent dampened
cloth. Never completely immerse in solvent as this is detrimental to
the lubricants and packings.
When replacing the fluid nozzle or fluid needle, replace both
at the same time. Using worn parts can cause fluid leakage.
See page 11, Chart 2. Also, replace the needle packing at this
time. Lightly lubricate the threads of the fluid nozzle before
reassembling. Torque to 18–20 nm (13–15 ft-lbs). Do not over
tighten the fluid nozzle.
To prevent damage to fluid nozzle (8) or fluid needle (15), be
sure to either 1) pull the trigger and hold while tightening or
loosening the fluid nozzle, or 2) remove fluid adjusting knob (18)
to relieve spring pressure against needle collar.

SPRAY GUN LUBRICATION

Daily, apply a drop of spray gun lubricant at trigger stud (39) and the
stem of air valve (32) where it enters air valve assembly. The shank
of fluid needle (15) where it enters packing nut (28) should also be
oiled. Fluid needle packing (26) should be lubricated periodically.
Make sure air separator (9) and air cap retaining ring (1) threads are
clean and free of foreign matter. Before assembling air cap retaining
ring to air separator, clean the threads thoroughly, then add two
drops of spray gun lubricant to threads. Fluid needle spring (16) and
air valve spring (33) should be coated with a
very light grease, making sure that
any excess grease will not clog the
air passages.
Points of Lubrication
A. Trigger Points
B. Packing
C. Adjusting Knobs
D. Air Cap Retaining Ring Threads
E. Air Valve Cartridge
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CAUTION
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D
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C
B
E