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DOMESTIC UNIT
S1
CORD
BLK
WHT
RED
GRN
AUX
(PE)
CE UNIT
S1
CORD
BLK
BLU
BRN
GRN/YEL
AUX
(PE)
INSTALL JUMPER 108056 CE UNITS ONLY
PCB3
PCB3
CONTROL BD
STEUER-BAUKARTE
P1
START-SIGNAL GÜLTIG
START
START SIGNAL VALID
ÜBERTRAGUNG
XFR
TRANSFER
UP
CPA
SELF DIAGNOSTICS FAILURE
SELBSTDIAGNOSEFEHLER
SDF
MID
NORMAL
(BLINKT IM 1-SEKUNDEN-RHYTHMUS)
(BLINKING @ 1 SEC. RATE)
CURRENT
DOWN
GOUGE
INVERTER-SICHERHEITS-VERRIEGELUNG
INVERTER INTERLOCK
IF
(10 SEKUNDEN LANG NACH DEM VORFALL ERKENNBAR)
(VISIBLE FOR 10 SEC. AFTER EVENT)
BRENNER KLEMMT IN OFFENEM ZUSTAND
TORCH STUCK OPEN
TSO
(10 SEKUNDEN LANG NACH DEM VORFALL ERKENNBAR)
(VISIBLE FOR 10 SEC. AFTER EVENT)
SP
RESERVE
SPARE
GAS
STATUS
45
50
55
60
65
70
75
80
85
80-AMPERE-EINHEIT
80 AMP UNIT
087000(INLAND)
087007(CE) 083169(INLAND)
NETZSPANNUNG
087000(DOMESTIC)
200–600vac
087007(CE)
230–400vac 200–600vac
1 Phasen/3 Phasen 3 Phasen
1 Phasen/3 Phasen 3 Phasen
INPUT VOLTAGE
200-600vac
230-400vac
1/3PH
3PH
INVERTER SPANNUNG (Vac < 540 vac)
750
750
750
Vbus (Vac<540vac)
750
750
INVERTER SPANNUNG (Vac < 541 vac)
1.41 X Vac
—
1.41 X Vac
Vbus (Vac>541vac)
1.41 X Vac
NA
KABEL
129652
129653
129652
CORD
129652
129653
VERDRAHTUNGSGRUPPE
123607
129683
129732
WIRE GROUP
123607
129683
MASCHINEN-INTERFACE-KABEL
123603
123603
123603
MACHINE INTERFACE CABLE
123603
123603
STROMSCHALTER (S1)
POWER SWITCH (S1)
003206
003206
003206
003206
005257
FILTER (PCB1)
NA
041660
FILTER (PCB1)
—
041660
—
POWER BD (PCB2)
041667
041667
STROM-BAUKARTE (PCB2)
041667
041667
041746
CONTROL BD (PCB3)
041663
041707
STEUER-BAUKARTE (PCB3)
041663
041707
041709
TEMP SENSOR BD (PCB4)
041723
041723
TEMPERATURSENSOR (PCB4)
041723
041723
041713
TIMING DIAGRAM
013341
013341
TEMPERATURSENSOR-BAUKARTE
013341
013341
013341
K1
SOFT START
+ +
~ ~
D24
~ ~
INPUT
BRIDGE
~ ~
- -
T1
FLYBACK
SYSTEM
POWER
SUPPLY
MTG-4
FILTER
J1
PCB1 J2
PE
2
B
1
+24
Y
J3
1
1
2
3
2
4
5
3
6
7
4
8
5
6
7
DIAGNOSE-LEDS
8
DIAGNOSTIC LED'S
9
10
OUTA
11
12
OUTB
13
14
C18
15
0.10uF
50V
16
009994
17
18
19
/IOC
20
21
+5
22
23
24
25
26
VBUS
27
28
POSITION 40 - FLACHKABEL
40 POSITION RIBBON CABLE
29
30
31
32
33
34
35
36
VACR
37
60-AMPERE-EINHEIT
38
ITF
39
083170(CE)
TP1
40
IFB
008924
230–400vac
J4
108171
750
—
129653
123603
005257
041773
041746
041710
041713
Powermax1250 – Verdrahtungsdiagramm
013341
POWER BD PCB2
PFC CHOKE
Vbus
J9
OR J10
J7
1
VacR
+ +
I
Vbus
C98
PFC
2
CONTROL
+24
J8
+10
IGBT
GND
+5
Q7
3
3
PE
PFC
18PA
2
CONTROL
COMPA
CKT
18INV
J6
COMINV
+ +
1
C94
1
18T
COMT
2
18REG
-6
3
U1
ULN2003A
042188
RT7
16
/PA
1B
1C
60V 0.20A
15
2B 2C
/SSR
14
109024
3B 3C
13
4B 4C
12
5B
5C
11
/PREFLOW
6B 6C
10
/MM
7B
7C
9
+24
-V
+V
C13
0.10uF
50V
009994
Q1
IRLZ44N
55V
1
0.022ohm
109223
R7
2.0K
009036
R22
R8
D8
1N5231B
499
2.21K
009414
1/2W
5.1V
109109
009883
R3
10
009115
C1
R4
0.10uF
10
50V
009115
R116
009994
10
009115
R117
10
009115
+5
R50
C41
0.01uF
100
009073
100VDC
009990
C52
0.10uF
50V
009994
3 2
1
2
1
J5
J21
Y
B
R
B
R
PRESSURE
TEMP
SENSOR
SA
SENSOR IN
XFMR
T2
Q6
IGBT
INVERTER
T2
POWER
TRANSFORMER
YEL
BRN
P2
YEL
BRN
J13
20 OHM
50W
IFB
ITF
+5
U22
COMT
+5
U23
18T
COMT
+24
X
X
3
2
1
2
1
3 2
1 J20
J2
J1
B
Y
B
R
B
R
HEATSINK
GAS SOLENOID
TEMP
FAN
SA
SENSOR BD
SA
PCB4
7.5 ohm
J11
100W
OUTPUT
DIODES
J12
R
FEEDBACK
OUTPUT
CURRENT
B
INDUCTOR
SENSOR
PILOT ARC
IGBT
NC
TRANSFER
SENSOR
CKT
J14
WORK LEAD
J17
J18
1
WHT
2
3
ELECTRODE
4
5
NOZZLE
6
7
RED
8
9
NOTE: PIN 9 IS KEYING FEATURE FOR 60A/80A TORCH
X
KEY
10
VIO
START
11
ORG
12
BLUE
CAP
J19
1
WHT
4
2
RED
3
3
14
MACHINE
YEL
+24
INTERFACE
4
12
/MM
BLK
13
GRN/YEL
CHASSIS
GND
Seite 7
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