Chicago Pneumatic CP9883 Bedienungsanleitung Seite 6

EN
English
INSTRUCTION MANUAL
An air riveter is a tool to use blind rivets for positively joints. No other
use permitted. For professional use only.
Air Supply Requirements
1. Supply tool with 90 psig (6.3 bar) of clean, dry air. Higher pressure
drastically reduces tool life.
2. Connect tool to air line using pipe, hose and fitting sizes shown in the
diagram below.
3/8" (10mm)
3/8" (10mm)
Lubrication
1. Use an air line lubricator with SAE #10 oil, adjusted to two (2) drops
per minute. If an air line lubricator cannot be used, add air motor oil
to the inlet once a day.
2. Apply one drop of machine oil to the chuck jaws every 5,000 cycles
(Fig. 07).
Operation
1. To apply air pressure move the valve (Fig. 01) to "ON" position.
2. To activate the self-aspiration of the rivets and to set the desired
suction turn vacuum switch (Fig. 02) counter-clockwise. Now the
rivets can be set in any angle without having to hold them. Turn
vacuum switch (Fig. 03) clockwise in case self-aspiration is not
wanted or to be reduced.
3. Always mount rivet seat corresponding to selected rivets. Ensure the
use of correct chuck jaws according to rivet size, as described on
page 1. The appropiate tools are supplied; please see details under
"Maintenance".
4. Insert the blind rivet into the rivet seat, as shown in Fig. 04.
5. Press the trigger (Fig. 05) to pull the rivet (wear eye protection).
6. The rivet spine is automatically transported to the collection container
according to the set suction (Fig. 06).
Maintenance
1. Before maintenance always move the ON/OFF valve to OFF position
and disconnect the tool from air supply!
2. Keep the tool clean and away from aggressive chemicals. Do not
leave the tool outdoors.
3. Unscrew the casing head with jaw spanner SW 24. Clean chuck
jaws, chuck jaw seats and casing head. Lubricate the chuck jaws
(Fig. 07). Assemble casing head in opposite sequence (do not
overtighten casing head).
4. Use jaw spanners SW 17 and SW 15 to unscrew or replace chuck
jaws or chuck jaw seats. Remove old chuck jaw from chuck jaw seat
and replace (Fig. 08).
5. Do not loosen or remove the lock nut! The distance of 75mm
between the tip of the chuck jaw and the casing must be kept,
as shown in Fig. 08. Damages due to noncompliance are
excluded from the warranty.
6. A complete oil change is not necessary! Check and fill up hydraulic
oil level if after approximately 100,000 cycles the travel decreases or
a blind rivet is not completely pulled. Observe the safety precautions.
7. Place the air riveter upright. Unscrew the bolt of the filler hole with
the 3mm Allen key (Fig. 09). Check the seal washer for damages
Copyright 2009, Chicago Pneumatic Tool Co. LLC
All rights reserved. Any unauthorized use or copying of the contents or part thereof is prohibited. This applies in particular to trademarks, model
denominations, part numbers and drawings. Use only authorized parts. Any damage or malfunction caused by the use of unauthorized parts is not
covered by Warranty or Product Liability.
1/2" (12mm)
CA048362 (1/2")
3/8" (10mm)
90
0 130
3/8" (10mm)
3/8" (10mm)
CA048360 (1/2")
CA048361 (1/2")
and replace, if necessary.
8. Fill hydraulic oil up to the bottom edge of the thread (Fig. 10).
9. Only use hydraulic oil (ISO VG22) approved by the manufacturer.
Please note: Never use brake fluid.
10. Do not hold the air riveter with open filler hole sideways or upside
down, as air could enter the hydraulic system. In this case technical
staff must bleed the air riveter.
11. Only close the filler hole with 3mm Allen key until no hydraulic oil is
leaking (Fig. 09). Remove excess hydraulic oil around the filler hole.
12. Maintenance and repair of the equipment only by technical
maintenance staff.
EC DECLARATION OF CONFORMITY
We, Chicago Pneumatic Tool Co. LLC, 13325 Carowinds Blvd., Charlotte,
NC 28273 USA, declare under our sole responsibility that the product to
which this declaration relates, is in conformity with the requirements of the
Council Directive of June 1998 on the approximation of the laws of the
Member States relating to machinery (98/37/CE).
Machine Name CP9883 & CP9884 Air Riveter
Machine Type Assembly tool for blind rivet - No other use is permitted.
Serial No. Tools with No. C-00501-2009 or higher
Technical Data
Air pressure 90 psi (6.3 bar)
Harmonized Standards Applied EN792-1
Name and Position of Issuer Bruno Blanchet, General Manager
Signature Of Issuer_______________
Date of Issue June 1, 2009
Noise & Vibration Declaration*
Sound pressure level <70 dB(A) impacting, uncertainty 3 dB(A), in
accordance with ISO 15744-2002. For sound power, add 11 dB(A).
Vibration value <2.5 m/s , re. ISO 8662-1.
2
For making estimates of daily vibration exposures, useful information
may be found in CEN/TR 15350: 2006, "Mechanical vibration - Guideline
for the assessment of exposure to hand-transmitted vibration using
available information including that provided by manufacturers of
machinery"
*These declared values were obtained by laboratory type testing in
compliance with the stated standards and are not adequate for use in
risk assessments. Values measured in individual work places may be
higher than the declared values. The actual exposure values and risk
of harm experienced by an individual user are unique and depend upon
the way the user works, the workpiece and the workstation design, as
well as upon the exposure time and the physical condition of the user.
We, Chicago Pneumatic, cannot be held liable for the consequences
of using the declared values, instead of values reflecting the actual
exposure, in an individual risk assessment in a work place situation over
which we have no control.
CP9883 & CP9884
Air Riveter