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Taking Into Operation, Maintenance And Repair; Taking Into Operation; Maintenance And Repair - Ceag MLC 5.2 Betriebshandbuch Und Sicherheitshandbuch

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fig. 5 Filling marks, cell container
Crouse-Hinds
7. Taking into operation, main-
tenance and repair
7.1 T
7.1 T
aking into operation
aking into operation
7.1 T
7.1 T

7.1 Taking into operation

aking into operation
aking into operation
The batteries are delivered ready for use. Be-
fore their operation, they have to be re-
charged. By turning the switch knob, the tung-
sten lamp (main beam and pilot light) have to
be checked.
Mind!
Mind!
Mind!
Mind!
Mind!
T T T T T opping-up with battery water in acc. with
opping-up with battery water in acc. with
opping-up with battery water in acc. with
opping-up with battery water in acc. with
opping-up with battery water in acc. with
para. „T
para. „T
opping-up" may only take place af-
opping-up" may only take place af-
para. „T
para. „T
para. „Topping-up" may only take place af-
opping-up" may only take place af-
opping-up" may only take place af-
ter the first r
ter the first r
ter the first r
ter the first r
ter the first recharge.
echarge.
echarge.
echarge.
echarge.
Safety instructions:
Safety instructions:
Safety instructions:
Safety instructions:
Safety instructions:
Potassium hydr
Potassium hydroxide (potassium hydr
Potassium hydr
oxide (potassium hydr
oxide (potassium hydroxide
oxide (potassium hydr
Potassium hydr
Potassium hydr
oxide (potassium hydr
concentrate) and alkaline solution ar
concentrate) and alkaline solution ar
concentrate) and alkaline solution ar
concentrate) and alkaline solution ar
concentrate) and alkaline solution are e e e e
caustic; avoid any contact with the skin,
caustic; avoid any contact with the skin,
caustic; avoid any contact with the skin,
caustic; avoid any contact with the skin,
caustic; avoid any contact with the skin,
eyes, wounds, clothing etc.
eyes, wounds, clothing etc.
eyes, wounds, clothing etc.
eyes, wounds, clothing etc.
eyes, wounds, clothing etc.
When handling alkaline solution, it is
When handling alkaline solution, it is
When handling alkaline solution, it is
When handling alkaline solution, it is
When handling alkaline solution, it is
absolutely necessary to put on the
absolutely necessary to put on the
absolutely necessary to put on the
absolutely necessary to put on the
absolutely necessary to put on the
following pr
following pr
otective clothing:
otective clothing:
following pr
following pr
following protective clothing:
otective clothing:
otective clothing:
- rubber gloves
- rubber gloves
- rubber gloves
- rubber gloves
- rubber gloves
- rubber boots
- rubber boots
- rubber boots
- rubber boots
- rubber boots
- rubber apr
- rubber apr
- rubber apron
- rubber apr
- rubber apr
- eye safety goggles
- eye safety goggles
- eye safety goggles
- eye safety goggles
- eye safety goggles
Acid bur
Acid burns on the body must immediately
Acid bur
ns on the body must immediately
ns on the body must immediately
ns on the body must immediately
Acid bur
Acid bur
ns on the body must immediately
be washed of
be washed of
be washed of
be washed off with water
be washed of
f with water
f with water. Clothing should
f with water
f with water
immediately be changed, wher
immediately be changed, wher
immediately be changed, wher
immediately be changed, wher
immediately be changed, where necessary
Always keep an eye bath filled with water
Always keep an eye bath filled with water
Always keep an eye bath filled with water
Always keep an eye bath filled with water
Always keep an eye bath filled with water
near at hand!
near at hand!
near at hand!
near at hand!
near at hand!
Charging pr
Charging pr
Charging pr
Charging procedur
Charging pr
ocedur
ocedur
ocedure e e e e
ocedur
Since the constant charging voltage lies only a
little above the battery voltage, the charging
current will drop as a result of the batteries'
countervoltage rising during the charging
process. In that condition, the lights may re-
main on charge up to three days without being
affected. Should the lights not be used for
more than 3 days, charging will have to be in-
terrupted.
After a recharge period of 15 h, the battery is
ready for operation. The ammeter allocated to
the charging station indicates nearly ZERO.
Taking out of operation
In case a battery is intended to be put out of
operation for more than 6 weeks, it will have
to be charged before being stocked and pos-
sibly to be topped up to the top filling mark
with battery water (see section „Topping-up").
Then the battery shall be cleaned and the
max.
metal parts be treated with a suitable corro-
sion preventive. The batteries shall be kept in
dry rooms at a temperature of approx. +10° to
+25°C.

7.2 Maintenance and repair

The cap light is an electrical apparatus pro-
tected against firedamp. It is so designed and
min.
manufactured that it cannot ignite explosive
mixtures.
Only trained and skilled personnel is author-
ized to carry out the maintenance and repair
of the lights. Only genuine spare parts deliv-
ered by the lights'manufacturer are permitted
for use! In that respect, the manufacturer's in-
dications are to be observed. Any servicing
and repairs shall be carried out with utmost
care in order to maintain the firedamp protec-
tion.
Maintenance and repair of the chargers may
only be carried out by skilled electricians or
oxide
oxide
oxide
oxide
on
on
on
on
. Clothing should
. Clothing should
. Clothing should
. Clothing should
e necessary. . . . .
e necessary
e necessary
e necessary
persons who have been trained in
electrotechnics to that effect.
Opening the magnetic lock
The hand magnet is placed against the lock
while, at the same time, with the other hand
the container is pressed down from above.
Now the lock can be pulled off with the mag-
net, and the cover can be lifted off (page 10,
fig. 2).
Closing the magnetic lock
Both locking legs must be seen through the
hole on the inside of the magnetic lock.
The cover is hooked into the claw type hinge
and firmly pressed onto the container. Then
the magnetic lock is pushed onto the bolt
moulded into the cover.
T T T T T opping-up with battery water
opping-up with battery water
opping-up with battery water
opping-up with battery water
opping-up with battery water
Only charged batteries ar
Only charged batteries ar
Only charged batteries are topped
Only charged batteries ar
Only charged batteries ar
up with battery water!
up with battery water!
up with battery water!
up with battery water!
up with battery water!
The battery is lifted out of the container. Top-
ping-up is done with the aid of the CEAG fill-
ing head. The accumulator is filled with bat-
tery water through the degassing hole.
Care has to be taken that the filling level
lies between the upper and lower filling
mark (fig. 5).
When exceeding the upper filling mark, alka-
line solution might leak (danger of burns).
Should the filling level remain below the bot-
tom filling mark, that might have the following
consequences:
- reduction of the duration
- heating up of the battery
- damage to the battery
Attention:
Attention:
Attention:
Attention:
Attention:
T T T T T opping up with battery water only
opping up with battery water only
opping up with battery water only
opping up with battery water only
opping up with battery water only
after the charging pr
after the charging pr
after the charging pr
after the charging pr
after the charging process has
been finished.
been finished.
been finished.
been finished.
been finished.
In case of overfilling, alkaline solution can
In case of overfilling, alkaline solution can
In case of overfilling, alkaline solution can
In case of overfilling, alkaline solution can
In case of overfilling, alkaline solution can
leak fr
leak fr
om the battery! Danger of acid bur
om the battery! Danger of acid bur
leak from the battery! Danger of acid bur
leak fr
leak fr
om the battery! Danger of acid bur
om the battery! Danger of acid burns!
The batteries have to be topped up when the
charged battery shows a level of lye that lies
no more above the bottom filling mark. Only
such battery water may be used as conforms
to DIN 0510. It shall be clear, colourless,
odourless, not contain any oil or organic mat-
ter. After topping-up, the batteries have to be
cleaned and dried. The metal parts should be
treated with a suitable corrosion preventive.
Testing the battery water
The purity of the battery water used for top-
ping up the batteries must comply with spe-
cial requirements that are defined in the VDE
0510 specifications. The reference value must
not exceed 10 mS. The most common com-
ponent of impure water is chlorine which is
particularly harmful to the batteries. Therefore
each single filling container filled with battery
water should be tested in respect of its chlo-
rine content. To that effect, three to four drops
of a silver nitrate solution are added to about
10 cm³ of distilled water. Then you watch
whether the mixture becomes cloudy on ac-
count of the formation of silver chloride. If the
liquid remains clear, the distilled water is suffi-
ciently free from chlorine.
Battery configuration
Where necessary(e. g. lights staying dark or
not reaching the full duration), a duration test
has to be performed.
CEAG Sicherheitstechnik GmbH
e topped
e topped
e topped
e topped
ocess has
ocess has
ocess has
ocess has
ns!
ns!
ns!
ns!
12
12
12
12
12

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