BASF nyloflex Combi FI Super Bedienungsanweisung Seite 19

The high technology of the computers allows to know, at any time, the number of processed
plates and the working hours of the lamps.
This allows the user to plan the maintenance and the replacement of parts subject to
wear and tear in due time.
Below a table, in working hours and number of processed plates, to be followed to keep
the machine in full working order.
Exposure and dryer (see page 17 "other programs")
- each 400/500 hours replace lamps and starters of the main exposure;
- each 600/700 hours replace lamps and starters of the post-exposure;
- each 800/1000 hours replace UVC lamps and starters;
- each 1000/1200 hours replace the heaters of the dryer;
- each 500/600 hours check and lubricate the bearings of the exposure and post-exposure
drawers. The long exposure to UVA and UVC rays thwarts the lubricant action.
Each 2000 hours (more than 6000 processed plates) a general inspection is needed
to:
- check wear and tear of all the cooling fans, to be replaced if necessary;
- check wear and tear of the electric parts, to be replaced if necessary;
- replace the relay board.
Washout (see page 12 - F)
- each 300 plates clean the filter of the washout solvent;
- each 700 plates clean and turn the roller brushes;
- each 1000 plates replace the cover of the solvent rollers. Replace the cloth of the plate
outlet. Check and clean the outside exhauster from possible polymer residuals. Check
the tension of the driving chain. Check status and tension of the belts of the washout.
Remove and clean the solid contents control group.
- each 3000 plates check the play of all bearings, replace the roller brushes and the belts.
Each 6000 plates a general inspection is needed to:
- check wear and tear of all bearings, to be replaced if necessary;
- replace all brushes;
- replace all belts;
- replace the sensors controlling the red/green LED of the plate inlet;
- replace the relay board;
- remove and clean all the solenoid valves and the pumps and to replace the gaskets.
MAINTENANCE
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