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5. Cleaning and maintenance
Disconnect the machine from the
works mains before all cleaning
and maintenance work!
5.1 Daily cleaning after completion
of the slaughters
Continuous reliable operation can only be assured if
the breaking saw is kept hygienically clean at all
times. The machine should normally be disinfected
before each cleaning.
Observe the applicable safety and hygiene regula-
tions (EN 1672)!
Disinfectants must not be allowed to come into di-
rect or indirect contact with foodstuffs. Rinse the
machine with clear water after disinfection.
Do not use aggressive solvents!
Do not use steam or high-pres-
sure cleaners! Do not immerse the
machine in water!
5.1.1 Disinfection
Disinfect the machine during operation after every
cut with hot water (82° C).
5.1.2 Cleaning the breaking saw
Clean the machine after use with a cloth, brush and
warm water (40 - 55° C). Stubborn or encrusted
soiling must be soaked beforehand. Clean using a
cleaning agent, preferably as a foam, that is applied
to the surface to be cleaned and allowed to work for
15 - 20 minutes. Subsequently wash off the dis-
solved soiling manually with warm water.
Cleaning must be carried out outside the breaking
shop in the maintenance room where the saw blade
can be removed (see chapter 3.1 "Changing the saw
blade" (p. 18)).
Recommended cleaning agents
Diversey Lever Tego 2000: Surface-active disin-
fectant
Diversey Lever GmbH
Mallaufstr. 50-56, 68219 Mannheim
P3-topax 91: Surface-active disinfectant
Henkel-Ecolab Deutschland GmbH
Postfach 13 04 06, 40554 Düsseldorf
A cleaning plan and further details can be obtained
from the above addresses.
Schmid & Wezel
D-75433 Maulbronn
The above cleaning agents are only a recommenda-
tion; if other cleaning agents are used, the customer
should examine the material compatibility and the
compliance with the hygiene regulations.
5.1.3 Lubricant
Recommended lubricating grease
Klübersynth UH1 14-1600 (H1) special gearbox
grease
Order No. 001 365 644 (0.8 kg)
Order No. 001 365 645 (5 kg)
Klüber KSB 12 EFA Special Grease
Order No. 001 365 622 (1 kg)
5.2 Daily maintenance of the break-
ing saw
5.2.1 Saw blade
Remove the machine from the breaking shop and
transport it to the maintenance room or workshop
where the saw blade can be removed.
Inspect the saw blade at regular intervals. If the
self-locking effect of the hex. nut is no longer as-
sured, it must be replaced without delay.
5.3 Extended maintenance (after
approx. 500 operating hours)
5.3.1 Breaking saw
In order to ensure the lubrication of the ball bear-
ings and the gear head, the machine must be
greased at the grease nipples using a grease gun (3
strokes at each nipple).
Every 1200 operating hours (at least 1x per year),
remove gear head (1) from the motor and clean
completely. Grease all the individual parts before as-
sembly.
5.3.2 Centrifugal brake
If the event of brake malfunctions, this must be im-
mediately inspected and replaced, if necessary for
safety reasons. If the run-on time is more than 3 s,
the brake must be repaired, see chapter 3.5 "Repair
of the centrifugal brake" (p. 21).
5.3.3 Sharpening the saw blade
Remove the machine from the breaking shop and
transport it to the maintenance room or workshop
where the saw blade can be removed.
Incorrectly resharpened saw blades detract from
your productivity and also constitute considerable
risks for the user.
Seite/ Page
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02.2014
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