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10.4. Thermal insulation of refrigerant
piping
Be sure to add insulation work to refrigerant piping by covering high-pressure
pipe and low-pressure pipe separately with enough thickness heat-resistant
polyethylene, so that no gap is observed in the joint between indoor unit and
insulating material, and insulating materials themselves. When insulation
work is insufficient, there is a possibility of condensation drip, etc. Pay special
attention to insulation work in the ceiling plenum.
[Fig. 10.4.1] (P.9)
A Steel wire
C Asphaltic oily mastic or asphalt
E Outer covering B
Heat
Glass fiber + Steel wire
insulation
Adhesive + Heat - resistant polyethylene foam + Adhesive tape
material A
Indoor
Vinyl tape
Outer
Floor exposed
Water-proof hemp cloth + Bronze asphalt
covering B
Heat source
Water-proof hemp cloth + Zinc plate + Oily paint
Note:
•
When using polyethylene as a covering material, asphalt roofing shall
not be required.
•
No heat insulation must be provided to electric wires.
[Fig. 10.4.2] (P.9)
A High-pressure pipe
B Low-pressure pipe C Electric wire
D Finishing tape
E Insulator
[Fig. 10.4.3] (P.9)
Penetrations
[Fig. 10.4.4] (P.9)
<A> Inner wall (concealed)
<C> Outer wall (exposed)
<E> Roof pipe shaft
<F> Penetrating portion on fire limit and boundary wall
Sleeve
A
Lagging
C
Band
E
Sleeve with edge
G
Mortar or other incombustible caulking
I
Incombustible heat insulation material
J
When filling a gap with mortar, cover the penetration part with steel plate so
that the insulation material will not be caved in. For this part, use incombustible
materials for both insulation and covering. (Vinyl covering should not be used.)
11. Wiring (For details, refer to the installation manual of each unit and controller.)
11.1. Caution
1 Follow ordinance of your governmental organization for technical standard
related to electrical equipment, wiring regulations and guidance of each
electric power company.
2 Wiring for control (hereinafter referred to as transmission line) shall be (5
cm or more) apart from power source wiring so that it is not influenced by
electric noise from power source wiring (Do not insert transmission line and
power source wire in the same conduit).
3 Be sure to provide designated grounding work to the heat source unit.
4 Give some allowance to wiring for the electrical control box on the indoor
and heat source units, because these boxes are sometimes removed at the
time of service work.
5 Never connect the main power source to the terminal block of the
transmission line. If connected, electrical parts will burn out.
6 Use 2-core shield cable for the transmission line. If transmission lines of
different systems are wired with the same multiplecore cable, the resultant
poor transmitting and receiving will cause erroneous operations.
7 Only the transmission line specified should be connected to the terminal
block for heat source unit transmission.
Erroneous connection does not allow the system to operate.
8 In the case of connecting with an upper class controller or to conduct group
operation in different refrigerant systems, the control line for transmission is
required between the heat source units in different refrigerant systems.
Connect this control line between the terminal blocks for centralized control
(2-wire line with no polarity).
9 Grouping is set by operating the remote controller.
B Piping
D Heat insulation material A
<B> Outer wall
<D> Floor (waterproofing)
Heat insulating material
B
Caulking material
D
Waterproofing layer
F
Lagging material
H
•
Insulation materials for the pipes to be added on site must meet the following
specifications:
Heat source unit
High-pressure pipe
-BC controller
for PQRY-P·Y(S)HM-A
Low-pressure pipe
BC controller
Pipe size 6.35 mm to 25.4 mm
-indoor unit
for PQRY-P·Y(S)HM-A
Pipe size 28.58 mm to 38.1 mm 15 mm or more
Heat source unit
Pipe size 6.35 mm to 25.4 mm
-indoor unit
for PQHY-P·Y(S)HM-A
Pipe size 28.58 mm to 38.1 mm 15 mm or more
Temperature Resistance 100°C min.
*
Installation of pipes in a high-temperature high-humidity environment, such
as the top floor of a building, may require the use of insulation materials
thicker than the ones specified in the chart above.
*
When certain specifications presented by the client must be met, ensure that
they also meet the specifications on the chart above.
10.5. Installing the water stopper
Make sure to install the supplied water stopper and sealing material when
providing insulation.
*
When using PQRY-P series, install them to only the low-pressure pipe.
*
When using PQHY-P series, install them to both liquid pipe and gas pipe.
Use the water stoppers and sealing material that fit each pipe.
[Fig. 10.5] (P.10)
A Position the edge of the supplied paper with mark at the edge of the pipe
cover. Then, wind the sealing material to the pipe, using the mark on the
paper to properly align it.
B Extend the field-supplied insulation all the way to the end of the sealing
material described in step A.
C Install the water stopper at the end face of the insulation.
D Mark
E Install the sealing material so that the edges of the material meet at the top.
F Inside the unit
G Pipe cover
H The seam of the insulation should be at the top.
I Sealing material
J Install the water stopper so that the slit of the water stopper is at the top.
K Water stopper
11.2. Control box and connecting position
of wiring
1 Heat source unit
1. Remove the front panel of the control box by removing the 4 screws and
pushing it up a little before pulling it out.
2. Connect the indoor - heat source transmission line to the terminal block
(TB3) for the indoor - heat source transmission line.
If multiple heat source units are connected in the same refrigerant system,
daisy-chain TB3 (M1, M2,
Terminal) on the heat source units. Connect
the indoor - heat source transmission line for the heat source units to TB3
(M1, M2,
Terminal) of only one of the heat source units.
3. Connect the transmission lines for centralized control (between the
centralized control system and the heat source unit of different refrigerant
systems) to the terminal block for centralized control (TB7). If the multiple
heat source units are connected to the same refrigerant system, daisy-chain
TB7 (M1, M2, S Terminal) on the heat source units in the same refrigerant
system. (*1)
*1: If TB7 on the heat source unit in the same refrigerant system is not
daisy-chained, connect the transmission line for centralized control to
TB7 on the OC (*2). If the OC is out of order, or if the centralized control
is being conducted during the power supply shut-off, daisy-chain TB7
on the OC and OS (In the case that the heat source unit whose power
supply connector CN41 on the control board has been replaced with
CN40 is out of order or the power is shut-off, centralized control will not
be conducted even when TB7 is daisy-chained).
*2: OC and OS of the heat source units in the same refrigerant system are
automatically identified. They are identified as OC and OS in descending
order of capacity (If the capacity is the same, they will be in ascending
order of their address number).
10 mm or more
20 mm or more
10 mm or more
10 mm or more
25
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