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D633K, D634K and D635K Series
3. 3.3 Cable assembly
The temperature stability of the cable used has to be
> 90 °C.
3.3.3.1 Preparation of cable
Prepare length of cable (see figure 1)
Attention: Avoid damaging protective layer during the
process of removing insulation layers. You have to repair
cable that has any damaged insulation layers.
3.3.3.2 Removal of protective layer
Cut insulation layer to a lenght of 125 mm. Cut the insula-
tion layer on this end to 161 mm and 175 mm.
Remove insulation layer at cut lenght of 125 mm.
3.3.3.3 Preparation of shielding mesh
Cut shielding mesh to lenght at 161 mm and remove.
Remove the rest of the insulation layer (161 mm).
3.3.3.4 Remove insulation layer up to lenght of 161 mm. Cut the
shielding mesh directly at the layer. Remove the second
layer and the protective foil.
3.3.3.5 Cut stranded wires (see figure 1).
3.3.3.6 Cut insulation layer on stranded wire (see figure 1) and
remove layer parts.
3.3.3.7 Cut shielding mesh surrounding insulation layer.
3.3.3.8 Cut glas filling surrounding insulation layer.
3.3.3.10 Tin cables No. 1 to No. 6 and the yellow-green multicore
cable.
3.3.3.9 Fix cable shoe and multicore cable end.
Strip (see fig. 1). Crimp cable eylet on to grounding strand
(see fig. 2). Crimp tubes on all stranded wires.
125
green / yellow
Figure 1
3.3.4
Place shielding on cable inlet
(see figure 3)
The temperature stability of the used
cable inlet has to be > 90 °C. Dimen-
sions of cable and cable inlet have to
fit together!
3.3.4.1 Unscrew the cable gland between parts 6 and 9 so that
you can see part 8 (brass housing case) and part 7 (knurled
shield mounting cone).
12
11
Figure 3
© 2003, 2007, 2009 Moog GmbH
95
2. Isolation layer
No. 1 until No. 6
10
9
Operating Instructions D633K, D634K and D635K (CA49304-001; Version 6.0, 12/09)
3.3.4.2 Slide parts 8 to 12 up the cable past the shielding mesh.
3.3.4.3 Spread the shielding mesh out from the insulation layer.
Next slide the cable gland components (parts 1 to 6) up
the cable to the shielding until the cone fits into the shield-
ing mesh.
3.3.4.4 Remove part 1 of the cable inlet (part to be screwed into
the valve cover).
3.3.4.5 Apply Loctite
Assemble part 13, ring seal on to the thread of part 1.
3.3.4.6 Screw parts 1 and 13 into the valve cover and tighten to
26 Nm. Introduce the cable assembly into part 1. Screw
parts 6, 5, 4, 3 and 2 into part 1 and tighten to 10 Nm.
3.3.4.7 Separate parts 10, 11 and 12 away from part 9. Pull part 8
over the shielding mesh to part 7. Screw part 9 onto part 1
and tighten to 26 Nm.
3.3.4.8 Screw part 12 with parts 11 and 10 onto part 9 and tighten
to 13 Nm.
Pay attention during tightening that parts 10 and 11 fit
symmetrically to ensure a correct seal is made.
During assembly ensure that the sealing face of the
cover is not damaged. (see figure 4)
Pay attention to the cleanliness of the sealing faces.
Thighten the 4 mounting screws to 6 Nm.
1. Isolation layer
Shielding mesh
8
7
®
222 on the outside thread of part 1.
Figure 2
6
5
4
3
2
1
13
7
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