Technical Data - Roller Disc 225 Betriebsanleitung

eng

1. Technical data

Use for the intended purpose
WARNING
ROLLER'S Disc 100 and ROLLER'S Disc 225 are intended for the purpose of cutting and deburring the inside and outside of pipes.
All other uses are not for the intended purpose and are therefore prohibited.
1.1. Scope of Supply
ROLLER'S Disc 100 Basic: Pipe cutting machine, ring spanner size 27/17, instruction manual.
ROLLER'S Disc 225 Basic: Pipe cutting machine, ring spanner size 27/17, 2 height adjustable pipe rests, feed lever, spring plug, instruction manual.
1.2. Article numbers
Pipe cutting machine
ROLLER'S cutting wheel Cu-INOX for pipes of the press fitting systems of
stainless steel, copper, carbon steel
ROLLER'S cutting wheel Cu especially for pipes of the press fitting systems of copper
ROLLER'S cutting wheel St for steel pipes, cast pipes (SML)
ROLLER'S cutting wheel C-SF especially for pipes of the press fitting systems/push fitting
systems of carbon steel, simultaneously produces a chamfer
ROLLER'S cutting wheel V, s 10, for plastic and composite tubes, wall thickness s ≤ 10 mm
ROLLER'S cutting wheel P, s 21, for plastic and composite tubes, wall thickness s ≤ 21 mm
Base frame
Rollers INOX (set) of tubular stainless steel
Roller insert for cutting pipes Ø 40 – 100 mm
Ring spanner size 27/17
ROLLER'S Assistent, material rest with tripod
ROLLER'S Herkules Y, material rest with clamping device
Height adjustable pipe rest Ø 100 – 225 mm
Height adjustable pipe rest Ø 40 – 100 mm
ROLLER'S Werkmeister, folding workbench
ROLLER'S Rondo 10 – 54 E, outside/inside pipe deburrer
ROLLER'S Rondo 28 – 108, inside pipe deburrer
ROLLER'S machine cleaner
1.3. Area of application
Stainless steel pipes, copper pipes, composite tubes,
Carbon steel pipes of the press fitting systems
Steel pipes DIN EN 10255 (DIN 2440)
Cast pipes (SML) DIN 19522
Plastic tubes SDR 11, composite tubes
Wall thickness, copper pipes, cast pipes (SML)
Wall thickness plastic/composite tubes
1.4. Speed
Cutting wheel idle speed
1.5. Electrical data
230 V ~; 50 – 60 Hz; 1,200 W; 5,7 A. Fuse (mains) 10 A (B), intermittent mode S3 20% (AB 2/10 min), protective insulated, radio interference suppressed, or
110 V ~; 50 – 60 Hz; 1,200 W; 11,4 A. Fuse (mains) 20 A, intermittent mode S3 20% (AB 2/10 min), protective insulated, radio interference suppressed.
1.6. Dimensions
L×W×H:
1.7. Weight
without safety foot switch
1.8. Noise information
Acoustic pressure level
Acoustic power level
Acoustic pressure level
1.9. Vibrations
Weighted rms value of acceleration
The specified vibration emission value was measured according to a standard test method and can be used for comparison with another device. The specified vibra-
tion emission value can also be used for an initial estimation of the cut-out.
CAUTION
The vibration emission value may differ from the specified value during actual use of the pipe cutting machine depending on the manner in which the pipe cutting
machine is used. Depending on the actual conditions of use (intermittent mode) , it may be necessary to define safety measures to protect the operator.
2. Start-up
2.1. Electrical connection
WARNING
Caution: Mains voltage present! Before connecting the pipe cutting machine,
check whether the voltage given on the rating plate corresponds to the mains
voltage. On building sites, in a wet environment or for similar types of applica-
tion, only operate the pipe cutting machine on the mains via a 30 mA fault
current protection (FI switch). Observe the cross-section necessary for the
output of the pipe cutting machine when using an extension cable.
2.2. Installing the pipe cutting machine
ROLLER'S Disc 100
Fasten the pipe cutting machine e.g. to ROLLER'S Werkmeister (Fig. 1) (Art.
No. 120200) or to the base frame (Fig. 2) (Art. No. 849315) with 4 or 2 M8
ROLLER'S Disc 100
845000
845050
845053
845052
845055
845051
849315
845110
849112
120000
120130
120200
113835
113840
140119
ROLLER'S Disc 100
Ø (8) 22 – 108 mm
DN (10) 20 – 100; (⅜") ¾ – 4"
DN 40 – 100 mm
Ø (10) 25 – 110 mm
≤ 4.5 mm
≤ 10.0 mm
115 rpm
ROLLER'S Disc 100
250×300×250 mm (10"×12"×14") 260×430×515 mm (10.2"×16.9"×20.3")
17.8 kg (39 lb)
L = 87 dB
pA
L = 98 dB
wa
L = 100 dB
pc peak
K = 3 dB
< 2.5 m/s²
K = 1.5 dB
screws. Make sure that there is enough room for the pipe cutting machine,
ROLLER'S Werkmeister/base frame and the pipe to be cut. Longer pipes must
be supported by ROLLER'S Werkmeister (Fig. 2) (Art. No. 120000) or ROLLER'S
Herkules Y (Art. No. 120130), on both sides of the pipe cutting machine if
necessary. Move the cutting wheel drive (1) forwards by turning the feed lever
(6) until the pipe to be cut (5) can be placed on the rollers (3). To set the height
of ROLLER'S Werkmeister, place the pipe to be cut in the centre of the rollers
(3) of the pipe cutting machine. Do not allow the pipe (5) to knock against the
cutting wheel (2), the cutting wheel could otherwise be damaged. Open the
clamping lever of ROLLER'S Werkmeister, lower the pipe rest of ROLLER'S
Werkmeister, place ROLLER'S Werkmeister under the pipe near the pipe cutting
machine, lift the pipe rest against the pipe and tighten the clamping lever. Place
the preset ROLLER'S Werkmeister under the end of the pipe. Place other
material rest(s) between the pipe cutting machine and the pipe end(s) if neces-
sary to reduce untrue running of the pipe.
eng
ROLLER'S Disc 225
845005
845050
845053
845052
845055
845051
845057
845060
849112
845220
845230
140119
ROLLER'S Disc 225
Ø (54) 108 – 225 mm
DN (50) 100 – 150; (1½") 4 – 6"
DN (40) 100 – 200 mm
Ø (50) – 110 mm
≤ 5.0 mm
≤ 21.0 mm
115 rpm
ROLLER'S Disc 225
36.4 kg (80.2 lb)
L = 87 dB
pA
L = 98 dB
wa
L = 100 dB
pc peak
K = 3 dB
< 2.5 m/s²
K = 1.5 dB