Fronius CrashBox/i Montageanleitung Seite 9

General
General
CrashBox /i fitted to robot arm with clamp system
Device concept The CrashBox /i is designed specifically for fitting to the robot arm and for holding gas-
cooled and water-cooled robot hosepacks and robot drive units. The torch hosepack runs
along the robot arm and is attached to the clamp. In the event of a crash, the magnetic cou-
pling smoothly deflects the forces along a large deflection path.
Application areas The clamp system can be used for the following push robot hosepacks:
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CrashBox /i
scope of supply
CrashBox /i scope of supply
MHP / MHP i G / MHP i W TPS /i hosepacks
MTG/MTW TransSteel hosepacks
(1) (2) (3) (2) (4)
The CrashBox /i is a protection device for
the torch neck, the drive unit, the wire brake
and the torch neck coupling. In the event of
a collision the CrashBox sends a signal to
the robot control, which stops the robot im-
mediately. The torch holder on the Crash-
Box protects the welding torch and the
system components fitted from damage
should a collision occur.
The clamp system is used for holding gas-
cooled and water-cooled robot welding tor-
ches. With torch neck curvatures of 22°, 36°
and 45°, the clamp system positions the
welding torch in such a way that the TCP is
in the 6th axis or at a 45° angle to the 6th
axis depending on the torque angle gauge.
(1) CrashBox /i holder
(2) Locking ring fitted to (3) on delivery
(3) Bellows
(4) Magnetic ring with three M4x16
cheesehead screws
Do not fit the CrashBox /i holder (1) and ma-
gnetic ring (4) together before fitting to the
robot. The parts become even more difficult
to release due to the strong magnetism.
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